I personally wouldnt run that pattern. You will see broken ring gear teeth in the future. I 100% agree with Bray. Every time I setup a Dana axle using my setup bearings, and the pattern looks perfect, when I swap out to the real bearings it changes just enough to piss you off. And yes, for carrier preload I get it to where I want to, than add .003-.005" shims to each side, and whack it in with a big rubber mallet, or dead blow hammer.
Also, are you applying load when you run your pattern? simply turning the carrier is not enough, there isnt any load on the pinion. You have to either have a buddy hold the pinion with resistance while you spin the carrier, or vice versa. Without a load on the gears, your pattern will not be accurate.
As much of a pain in the ass it is, take it apart and mess with your pinion shims some more, I think your pinion is a bit too shallow, its not worth messing up a set of gears and bearings later on.