• Welcome Visitor! Please take a few seconds and Register for our forum. Even if you don't want to post, you can still 'Like' and react to posts.

Lifting my 97


Bray D

2012 UA Ranger
OTOTM Winner
Solid Axle Swap
Joined
Aug 8, 2007
Messages
2,144
Reaction score
8
Points
38
Age
37
Location
Manito, IL
Vehicle Year
1996
Make / Model
Ford
Engine Size
4.0
Transmission
Manual
Lets review what happened on that trip.

Drove 5+ hours to wheel. That's not too bad, I've done the same.

Losses power to the entire rearend. Not a good thing, but not necessarily a bad thing.

ASSUMES it's a snapped pinion, and doesn't pull the cover to confirm - fail #1.

Continues to wheel a locked d35, in front wheel drive only, when there's still a 5+ hour drive to get home - fail #2.

Breaks a front shaft, that was almost a given. Still wouldn't have been too bad if the situation was handled properly.

Leaves the broken shaft in and begins the 5+ hr trek back home - fail #3.

Broken, none spinning, shaft ends up wearing into the carrier and axle seal, causing fluid loss and ultimately ending his adventure.

Calls AAA and gets it towed for free - WIN :D


Most if not all of that could've been prevented. When the power was lost to the rear, pull the cover. He would've seen that the ring gear bolts had just backed out. Probably could've bolted the fawker back on and been fine for the rest of the trip.

After the front shaft broke, he should've taken it out and tried to seal the diff. He probably would've made it home in 1 wheel drive. Or just bring spare shafts.

All that money that's going into the tow rig/ trailer setup could pay for a LOT of spare shafts/joints/driveshafts/etc.

Not baggin on ya Tim, just sayin :D
 


metalmacguyver

Yeah, I built that.
OTOTM Winner
Joined
Sep 4, 2007
Messages
3,814
Reaction score
11
Points
38
Age
36
Location
Plymouth MA home, Buzzards Bay MA
Vehicle Year
1997, 1994
Make / Model
Ford
Engine Size
4.0, 7.3
Transmission
Manual
Yup.... That weekend was an exercise in stupidity.


I still trailer it because keeping the TTB aligned properly is impossible with how I bend stuff so I would trailer it anyway to prevent destroying tires.



Now for an update..............

Recent work

New pivot bushings
Un-bend front driverside beam.
New Superwinch EP9
Finally built the traction bar.




Finally got around to building a traction bar/drive shaft protector.





New winch!


Went wheeling this weekend at a sick piece of private property.

Started out with some trail maintenance.
My buddy dragging in some logs to build an open top culvert.




This thing was handy. A Mog with a bucket on it.






That little project finished.


We did some other stuff but enough of that.... Heres the wheeling







Dropping off and coming back up a ledge.




Blew some axle shafts.






I let some one else take the wheel for a bit. They did fine.







Found a rock..............


We also did some night wheeling and have some other pics and video. I will post them once the other people get them uploaded.

Here is the carnage!

Steering, full set of axle shafts and 2 repairable tires.







 
Last edited:

kris97ranger

New Member
Solid Axle Swap
Joined
May 13, 2009
Messages
3,088
Reaction score
36
Points
0
Age
33
Location
lisle ontario
Vehicle Year
19961991
Make / Model
ford
Engine Size
4 litre and 7.3 litre
Transmission
Automatic
how do u repair the sidewall? and it looks like the driveshaft protector works going by the missing paint
 

metalmacguyver

Yeah, I built that.
OTOTM Winner
Joined
Sep 4, 2007
Messages
3,814
Reaction score
11
Points
38
Age
36
Location
Plymouth MA home, Buzzards Bay MA
Vehicle Year
1997, 1994
Make / Model
Ford
Engine Size
4.0, 7.3
Transmission
Manual
I patch it with a regular patch kit. All I need to do is make it hold air again.
 

Bray D

2012 UA Ranger
OTOTM Winner
Solid Axle Swap
Joined
Aug 8, 2007
Messages
2,144
Reaction score
8
Points
38
Age
37
Location
Manito, IL
Vehicle Year
1996
Make / Model
Ford
Engine Size
4.0
Transmission
Manual
Good to see you're back on the trail killin parts Tim!

You guys never cease to impress me with the shear volume of broken shit lol
 

Sasquatch_Ryda

Well-Known Member
Ford Technician
OTOTM Winner
Solid Axle Swap
Forum Staff - Retired
TRS Banner 2012-2015
Joined
Aug 8, 2007
Messages
7,916
Reaction score
108
Points
63
Age
36
Location
Terrace, BC, Canada
Vehicle Year
1991
Make / Model
Ford
Engine Type
4.0 V6
Engine Size
4.0L
Transmission
Automatic
2WD / 4WD
Solid Axle Swap 4x4
Tire Size
40s
Jeezus! Do you every try to go over the obstacles? Or just through them??

:icon_twisted::icon_twisted::thefinger::thefinger::icon_thumby::icon_thumby:
 

Ranger44

New Member
Ford Technician
Joined
Aug 13, 2007
Messages
3,127
Reaction score
23
Points
0
Location
Illinois
Vehicle Year
1995
Make / Model
FORD
Engine Size
4.0 OHV
Transmission
Automatic
That steering linkage and bent stuff looks preventable to me. Who's your spotter? Lol
 

metalmacguyver

Yeah, I built that.
OTOTM Winner
Joined
Sep 4, 2007
Messages
3,814
Reaction score
11
Points
38
Age
36
Location
Plymouth MA home, Buzzards Bay MA
Vehicle Year
1997, 1994
Make / Model
Ford
Engine Size
4.0, 7.3
Transmission
Manual
Steering carnage is preventable. I have a clearance issue with the strut that keeps the drivers pivot bracket from bending when I hit stuff.
 

Ranger44

New Member
Ford Technician
Joined
Aug 13, 2007
Messages
3,127
Reaction score
23
Points
0
Location
Illinois
Vehicle Year
1995
Make / Model
FORD
Engine Size
4.0 OHV
Transmission
Automatic
I really just think you like breaking stuff, maybe for an excuse to work on your truck.... Ha ha
 

kris97ranger

New Member
Solid Axle Swap
Joined
May 13, 2009
Messages
3,088
Reaction score
36
Points
0
Age
33
Location
lisle ontario
Vehicle Year
19961991
Make / Model
ford
Engine Size
4 litre and 7.3 litre
Transmission
Automatic
im still waiting on 60's haha
 

metalmacguyver

Yeah, I built that.
OTOTM Winner
Joined
Sep 4, 2007
Messages
3,814
Reaction score
11
Points
38
Age
36
Location
Plymouth MA home, Buzzards Bay MA
Vehicle Year
1997, 1994
Make / Model
Ford
Engine Size
4.0, 7.3
Transmission
Manual
Went wheeling again this weekend. Broke something new.




I have hit the drivers beam so many times that the diff housing couldn't take it any more. it cracked pretty good.

Also broke a drivers axle shaft, both tail lights again, dented one of the rollers on my fair lead, re-bent my drivers coil bucket, and found my passenger beam pivot bracket is cracked.
 

kennykenny

New Member
Joined
Aug 16, 2007
Messages
974
Reaction score
4
Points
0
Age
37
Location
Manahawkin, NJ
Vehicle Year
1998
Make / Model
Ford
Engine Size
3.0
Transmission
Manual
This thread hasn't seen all that many posts in quite some time, but everytime you check back in you sure make it count.:icon_thumby::icon_welder:
 

Kyle M.

GOING FOR BROKE
V8 Engine Swap
OTOTM Winner
Solid Axle Swap
Joined
Mar 24, 2008
Messages
2,218
Reaction score
9
Points
0
Age
44
Location
Howard City Michigan
Vehicle Year
1993
Make / Model
Ford
Engine Size
5.0
Transmission
Automatic
So whats the plan now??? Time to get rid of the D35, seems to me like you grew out of it!
 

feellnfroggy

Well-Known Member
U.S. Military - Veteran
Joined
Jun 11, 2008
Messages
4,454
Reaction score
28
Points
48
Age
43
Location
Knoxville, TN
Vehicle Year
1993
Make / Model
Ford
Engine Size
4.0L
Transmission
Manual
I have to agree with Kyle M. Even Mcguyver knew when to stop tinkering and get his ass the hell out of a bad situation. LOL.
 

metalmacguyver

Yeah, I built that.
OTOTM Winner
Joined
Sep 4, 2007
Messages
3,814
Reaction score
11
Points
38
Age
36
Location
Plymouth MA home, Buzzards Bay MA
Vehicle Year
1997, 1994
Make / Model
Ford
Engine Size
4.0, 7.3
Transmission
Manual
I wonder what would happen if I welded the beams together and added a trac bar................
 

Sponsored Ad


Sponsored Ad

Staff online

Member & Vendor Upgrades

For a small yearly donation, you can support this forum and receive a 'Supporting Member' banner, or become a 'Supporting Vendor' and promote your products here. Click the banner to find out how.

Latest posts

Truck of The Month


Shran
April Truck of The Month

Recently Featured

Want to see your truck here? Share your photos and details in the forum.

Follow TRS On Instagram

TRS Events

25th Anniversary Sponsors

Check Out The TRS Store


Sponsored Ad


Sponsored Ad

Sponsored Ad


Amazon Deals

Top