Well, new engine is in and runs great! What a PITA. The whole time I'm doing the swap I'm regretting it not being a v8 swap, a shit load of effort and time and still NO V8 dammit!!! GRRR! Probably the dumbest swap I've done yet. Swap a push rod 4.0L for a sohc 4.0L. At least it runs good, no leaks, no weird sounds, she's quiet and clean and has v6 power again.
Had a few hang-ups along the way. Turns out Ford changed the harness plugs and pinouts between 92-93, yeah that was fun. Between staring at the schematic for a couple hours and harness and plug pinout and wire colors I'm done with that shit again for a while. Figured out only some of the 94's sensors would work and some of the 92's sensors would work for my new set-up. I ended up pulling the upper intake off and installing my 92 engine harness on the 94 engine. Mix-matched sensors and now she runs like a champ!!
I do however now have a useless 94 cam position sensor on the back of the intake and a 92 non-cam position sensor harness, a non-functioning '94 egr system on a 92 non-egr harness and an extra O2 sensor in the mix, lol, but she runs good and has thrown no more CEL's.
Another cool deal was that the Explorer has the exact same drive shaft regardless of auto or manual trans. I now have a spare rear drive shaft from the front of that Sploder.
The 4.0L clutch and pressure plate sure have a lot more pressure, lol, the pedals harder to push for sure.
Still need to swap that little black box for the wipers to hopefully have intermittent and return to bottom of windshield and swap in that resistor for the heater fan to use high speed and swap on my 135 amp alt in place of the tired 90 amp stocker. All this can be done later, I just want to go play.....NOW!!!!!
We're heading out for a test run in the morning, I'll try and get pics up shortly after the fact.
Surgery date Wednesday May 25 10:45am........
Then I'll be down for the count for a few months after they hack my shoulder open and fix it. So tmro will be my last wheeling for at least 3-4 months.
I NEED A NEW CAMERA, MINE NO LONGER TAKES PICTURES!