• Welcome Visitor! Please take a few seconds and Register for our forum. Even if you don't want to post, you can still 'Like' and react to posts.

The Deuce


My doubler setup consists of my 4R70w trans, a 1356 reduction box, mated to a Dana 20 with a clocking ring that I fabbed. The 1356 bolts to the 4R70W (31 spline), off of that, I'm using the 1356's main shaft machined to accept the main gear of the 20, basically, I'm machining the spud shaft into the main shaft of the 1356, giving me one solid shaft, and not a spliced or 2 piece shaft setup like most doublers are designed...
SVT
 
Nice, sounds like a good strong set-up once you get it together. Clocking the d20 up flat probably hey. Are you doing the shaft re-spline yourself?

I need to look into what splining a shaft locally would cost, been curious if anyone around here does that type of thing for a while now.

My c4 has the 28 spline output shaft and I have a 2wd c4 also that has a 26 spline out put shaft. The 26 spline piece looks longer and I might be able to shorten it and then get it re-splined to 25 to match my 1354m maybe. This is all in my head as I haven't actually measured any diameters or actual lengths, by looking at it, it appears to be a longer output shaft. Adapting the 1354 to the c4 looks pretty straight forward, centering and matching 2 bolt patterns isn't overly difficult.

I sure like the idea of getting a doubler out this some how. I saw Gwaii did a homemade 1350/1354 doubler with good results, 2 piece shaft tho.
 
There is a company thats local ( Owensboro, KY) that charges around $50 to cut and respline axleshafts/doubler shafts...I'm sure for the price of shipping it would be worth it to send it down and have it machined....I think Tom went the route he did as it was what he had to work with, but I'm sure with a little thinking and ingenuity, that a 1 piece shaft can be made for the 1354 setup...
SVT
 
Agreed.

I need to gather these pieces together and slap them on the bench and do some pondering. Think I know what I'll be doing tomorrow, lol.

All else fails, shipping cant be that bad to Kentucky, lol.
 
I just finished reading your build thread, Nice work on the B2. I have Eb axles in my B2 right now but after reading your build I'm considering full size. Was it more difficult going through the woods or tight trials with the fs axles? Or could not tell a difference?

When I first built my rig I used the 5.0/c4/1350 with the EB D44/9" with 4.88's and I had a problem braking the rear output housing on the 1350. I put 3 or 4 in there before I finally went to the C4/D20 with twin stick. No problems since I installed it. Maybe the 1354 is stronger but if you put a very stout motor in there you may want to consider that.
 
I went with the 20 as my tcase as its stupid short without the adapter housing on it. With the reduction box on the front, my doubler setup is only 17.5" from trans mounting surface to center of u-joint for rear driveshaft. It's almost the same length as a stock 1354, and I've got a 2.48, 2.72 and 6.75 crawl ratios. Something thats definitely beneficial to you is keeping it as short as possible. If you are going to look into machining the output shaft, I would look into dropping the tc adapter off the trans, shorten the output shaft, and adapt the reduction box in place of the adapter, then hook up your rear tcase of your choice. This setup would give you maximum rear driveshaft length, if not give you more room for a longer rear shaft...
SVT
 
I just finished reading your build thread, Nice work on the B2. I have Eb axles in my B2 right now but after reading your build I'm considering full size. Was it more difficult going through the woods or tight trials with the fs axles? Or could not tell a difference?

Maybe the 1354 is stronger but if you put a very stout motor in there you may want to consider that.

Well it's certainly wider but as for tight trails, it's not bad. I hit tires on tree before I hit body now which I much prefer and when I'm in hard lean crevices like V notches my body isn't pressed up against the bank either. For most trails the wider axles are much better imo, very stable. I haven't come to a trail I couldn't fit down yet and I wheel with a lot of jeeps, where they fit I can fit too. It's just under 80" sidewall to sidewall on 38x12.5's.

I was under the impression the 1354/1350 were pretty stout tcases, seen the 1354 behind a bbf tube buggy on 48" tractor tires at TTC a couple years ago, held up to that abuse from what they said anyways. Isn't the 1350 the same basic tcase?

I think I still have a d20 available to me from the guy I got the eb c4 from. I'm not keen on the "hang down" of the stock d20 arrangement. The C4/d20 is so short of a set-up by themselves that I would loose a ton a front drive shaft length as well as loose flex capabilities up front because of it. At least without adding a doubler somehow. I could make a clocking adapter to replace the stock adapter and rotate the d20 up so it doesn't hang down so far but I'd still loose front drive shaft length but it's short enough that a doubler would be a perfect match provided I can make one work.

It's certainly an option in my mind still. The d20 is a tough tcase for sure. Can you get front digs from the d20 twin stick? This would be a seller for me.

As of now my front and rear drive shafts are very close in length.


I went with the 20 as my tcase as its stupid short without the adapter housing on it. With the reduction box on the front, my doubler setup is only 17.5" from trans mounting surface to center of u-joint for rear driveshaft. It's almost the same length as a stock 1354, and I've got a 2.48, 2.72 and 6.75 crawl ratios. Something thats definitely beneficial to you is keeping it as short as possible. If you are going to look into machining the output shaft, I would look into dropping the tc adapter off the trans, shorten the output shaft, and adapt the reduction box in place of the adapter, then hook up your rear tcase of your choice. This setup would give you maximum rear driveshaft length, if not give you more room for a longer rear shaft...
SVT

If I could keep the whole set-up close in length as what I have now it would be outstanding. I'm at 41.5-42" back of engine to rear output ujoint (fm146/1350). I realize keeping that length is pretty well not going to happen, lol. Having both drive shafts at almost equal length right now is great. I know using a FS auto trans and tcase will be longer than what's in there now, and that's without a doubler. My rear drive shaft is 32" long, it's the stock 91-94 explorer front drive shaft. I'm still running the slip yoke front 1350 right now but I have a 1354m sitting on the shop floor waiting. Doing some measuring the front drive shaft with the 1354 installed would be roughly 32ish inches. So I could run equal length f&r dshafts. Since I'm ramping up for the v8 swap I'm not about to tare it apart just to swap in the 1354 yet.

I just measured my 1354 at 12 1/2" long from front of case to ujoint center and my fm146/1350 is 41.5-42" long bell to rear output ujoint.

Pulled this from Wildhorses4x4.com
eb c4 is 17" v8 bell to adapter mount, without adapter (11" body-6" bell) or roughly 20" from bell to tail shaft governer housing and start of output splines.
d20 is 11 1/4" long
stock d20 adapter is 7 3/8" long
np203 range box is 5 3/4"

So by that the eb c4/d20 set-up is 35" long, 6.5-7" more for my set-up gives me room for a short doubler set-up and I build short adapters to mate it all together. That just leaves figuring out shafts to mate c4 to range box and range box to tcase. With home made adapter the c4/1354 could be 32.5" long? AA says their short adapter is 6.8" long so that would make it 36.3" long c4/aa adapter/1354. Still room for doubler.

I can play with rear diff location a few inches still, lengthening the wheel base a bit just to keep my rear drive shaft at a better length. I'd still like to move the rear diff back some anyways, bring my tires closer to the rear bumper.

Things to think more about anyways.
 
The best way is to build your own adapters, its cheaper, and you can clock it where you want (or fab a clocking ring into the adapter like I did), plus, its way cheaper than the aftermarket's adapters...If you want I can send you a link to my doubler pics rather than dig through my build thread for them..
SVT
 
Here They are, they are in backwards order, but you can get an idea of what needs to be done and just how easy it is....
SVT
 
Thx man!

Much appreciated!

Yeah the build it myself route has got me this far, why change now.... lol
 
As you can see, mine is not done, but its not lacking much. I need to drill the two 4" holes, one in the plate for the 20, and the plate for the 56, I have the 4" .250 wall tube for the connector between the plates, bolt everthing up, then measure and get my shaft cut and splined, thats it...
SVT
 
I figured I would use cables to shift mine (like the ones that come with the B&M shifters) so I can mount them where I can fit them inside the cab with all my other luxuries in there
SVT
 
IIt's certainly an option in my mind still. The d20 is a tough tcase for sure. Can you get front digs from the d20 twin stick? This would be a seller for me.
.

Yes you can do front digs, I can operate the front and rear seperate with the twin stick.
 
The 20 is easy to twin stick. I forget which one, but one model (I believe the T shift) needs a detent ball removed, but thats all...
SVT
 
NICE!

I've twin sticked a few np205's works great, required the removal and modification of both shift rails, was very simple and takes maybe half hour to do.

I need to get a hold of buddy and see if he still wants to give up his d20.

So have either of you guys heard of output shaft failures on the d20's? I've read about a lot of the 10 spline output shafts snapping. I've broke a couple of d18 tcase out puts with mild v8's as well as a toyota tcase out put.
 

Sponsored Ad


Sponsored Ad

TRS Events

Member & Vendor Upgrades

For a small yearly donation, you can support this forum and receive a 'Supporting Member' banner, or become a 'Supporting Vendor' and promote your products here. Click the banner to find out how.

Recently Featured

Want to see your truck here? Share your photos and details in the forum.

Ranger Adventure Video

TRS Merchandise

Follow TRS On Instagram

TRS Sponsors


Sponsored Ad


Sponsored Ad


Amazon Deals

Sponsored Ad

Back
Top