PlumCrazy's Beater DD 4x4 SAS Build


Sweet in all respects!

If you're feeling froggy I'd probably port the head "while you're there", even just taking off the sharp spots should help... I lost 2psi of boost on my turbo engine years ago...
 
Sweet in all respects!

If you're feeling froggy I'd probably port the head "while you're there", even just taking off the sharp spots should help... I lost 2psi of boost on my turbo engine years ago...
I am in fact not feeling froggy. Lol.
 
Sweet in all respects!

If you're feeling froggy I'd probably port the head "while you're there", even just taking off the sharp spots should help... I lost 2psi of boost on my turbo engine years ago...
The bottom end has over 325,000 mi on it. I'm just hoping to sneak past 80 psi per cylinder. Lol
 
That's fair, with how my '97 is running at 250k right now I suspect sunk valves which sucks but hey it still squeaks at 24ish mpg so can't complain... I think it wants a turbo though... :)
 
Here we go again...should be able to swap the head and put it back together again tomorrow after work. Got as far as I could last night....I'm getting pretty efficient at this job now lol

PlumCrazy's Beater DD 4x4 SAS Build


PlumCrazy's Beater DD 4x4 SAS Build
 
Been a few years since I have posted on TRS regularly, but figured I would try to document this build.

Most of the OGs probably remember this truck:
View attachment 122748

Then I kind of stopped posting updates when life got busy.
Sold all my Ranger stuff besides the truck itself.....fast forward a few years.

Got back into a 2.3 Ranger as a DD, lowered it, and racked up a few hundred thousand miles before V8 swapping it:
View attachment 122747

Then snagged an 88 2.3 truck in need of TLC for a beater daily, but decided it was going to a get turbo motor and got back burner'd:
View attachment 122746

Then ended up with this 97 XL 2.3 truck with over 300K on the Odometer. Threw some Alcoas and fresh rubber on it ASAP.
View attachment 122749

Been using it as my winter beater and decided I wanted to do a low buck 4x4 conversion with parts out of the stash, a D30, and some leaf springs.
View attachment 122750
View attachment 122751

Plan is SAS and keep it as low as possible on 31s. Planning to use for DD activities and the occasional adventure into the woods. Open diffs and 2.3 should keep carnage to a minimum.
You should sell me the 1988.... 🙂
 
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Not sure what it's worth these days... It has a hole in the hood now

I'd be hunting it for body parts for my 1988 tbh. Not too worried about anything else.
 
I have a few half decent doors if you are looking for any
Bed, frame, and cab crossmembers are the ones on my list. Have fenders, doors, and hood.
 
Bed, frame, and cab crossmembers are the ones on my list. Have fenders, doors, and hood.
I have a pretty nice 92 long bed frame here. I stole the crossmember that goes over the tank and a few cab mounts already. If you need anything from it I am willing to let more bits go. There actually isnt a single good panel on my 88 lol. everything is either rusted or beat lol
 
I have a pretty nice 92 long bed frame here. I stole the crossmember that goes over the tank and a few cab mounts already. If you need anything from it I am willing to let more bits go. There actually isnt a single good panel on my 88 lol. everything is either rusted or beat lol
Ah, mine is x cab short bed.

And mine is a rust princess filled with spray foam insulation.

It's great to weld on. 🙃
 
Well...this all the further I made it over the last two evenings...
PlumCrazy's Beater DD 4x4 SAS Build


Turns out when using an 89 - 94 head on a 95+ truck you will have some modifications to do.

Step one...add holes on both sides of the head for the accessory drive brackets. The one M10 on the DR side could probably be left out and be ok since there is an M8 bolt that still braces the top of the PS/AC bracket...but on the PASS side the Alt/coil bracket only has two bolts down low and would not be very well mounted without the top bolt.

DR side: (scribe mark is where the hole needs added)
PlumCrazy's Beater DD 4x4 SAS Build


PlumCrazy's Beater DD 4x4 SAS Build



PlumCrazy's Beater DD 4x4 SAS Build


PASS side: (made a mess since it was thru hole so i had to remove the valve springs for cyl one to clean up the debris after)
PlumCrazy's Beater DD 4x4 SAS Build


PlumCrazy's Beater DD 4x4 SAS Build


Adding the holes isnt too difficult, but now I just have to remember to put sealer on that top bolt.

The much larger issue with the older head and 95+ lower intake is here: (the older lower intake had a coolant passage and the 95+ lower doesnt block it off)
PlumCrazy's Beater DD 4x4 SAS Build


PlumCrazy's Beater DD 4x4 SAS Build


I considered switching to the older two to four 89-94 intake setup, but then the EGR, EVAP, dipstick, harness, and fuel rails dont all jive well. So here is what I cam up with:

Milled a recess into the lower intake that included two mounting bolts and covered the coolant passage
PlumCrazy's Beater DD 4x4 SAS Build


Then made a filler plate with .25" stock and added a little countersunk 6-32 bolt to hold it in place for ease of install.
PlumCrazy's Beater DD 4x4 SAS Build


PlumCrazy's Beater DD 4x4 SAS Build


And viola...we are back to our regular scheduled programming
PlumCrazy's Beater DD 4x4 SAS Build


Should be smooth sailing from here, just upper intake, plug wires, and put the cooling system back together.
 

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