I just caught up on this thread today, saw it for the first time. Some thoughts.
A little tech thing on the forum, if you reply to a posting, the member who posted it will get a tickle that there was a reply. If you reference a person in your posting that is not a reply, you have to put a ”@“ in front of it, and then it will link. Example, if you write a post and mention Rick W, I won’t know.
@Rick W, I’ll get a notice.
The real reason I chimed in is, I didn’t hear a couple of things from you. What are you planning to use the truck for? Is it an occasional pick something up or drop something off, or do you do real work out of it. You might want to describe the work a little bit. There are different ways to approach your particular functionality.
Second, do you want it to look close to showroom, or do you want to just look OK and be functional? Or in the middle? These guys ride me all the time because mine are slapped together with scrapyard parts, and painted with rustoleum with the roller. But they suit the hell out of me, and they get compliments and smiles everywhere I go. What’s your desire for the appearance?
BTW, I’m not a kid like you are, I’ll click 70 in a couple months, but other than that it sounds like we’re in the same physical condition.
If you go through my “road Ranger” build below my signature, you can find where I repaired my seat foam. Obviously, you can get some scrap seat foam easily from a scrapyard. I cleaned up the gouges and holes in my seat, and then I shaped the patch foam to fit in pretty precisely without worrying about the surface. I used goop/E 6000 to glue the pieces in. I used bungee cords and clamps and plywood and such to keep it compressed while it was setting. When the glue set, I used an electric slicing knife like you’d cut a Thanksgiving ham, and shaped the foam, and then used a course sanding disc on an angle grinder to get it close. I don’t know why you couldn’t do a lumbar support the same way.
Right about the same place in my post, I got some custom seat covers on eBay. They were very well-made, and they fit like a glove. They’re durable. And you can get them in a bunch of different colors, and they’ll even put custom features on them. If it’s not in my thread, I can find the link for you.
Maybe post a picture of the peeling bedliner. Again, do you want to be perfect? Or do you just want to cover the holes unbelievable for rust protection?
On the power windows and door locks, I bought my starter trucks very cheap, but I wish I’d held out for those features. I’ve looked for the pieces out of a scrapyard, but it just isn’t worth it to me to do all the work.
On the AC, is it getting cold at all now? Or is it just dead? Also in my thread, one of these guys did a write up (
@97RangerXLT ?) step-by-step, how to go through the AC. I’ve done everything with cars and trucks, but I was always afraid of the AC work. Like you, it was detailed instructions, and it was actually incredibly easy. If you put a new dryer on it, put a new expansion valve in it, and just flush it out (solvent, alcohol, air) before you put the new 134 Freon in it, it shouldn’t be a problem. When I loaded my Freon, in addition to the oil charge, I used one that had the yellow dye you can see with a black light. It will leak down over a few months, and I haven’t searched for the leak yet, I’ve just been adding another can when I need it for $10.
And this is my partner in crime, Lincoln.
I didn’t realize he went up there and consulted on the interior for you when this thread was just getting started.
Just one other afterthought, a lot of your questions were sort of general questions. There’s tremendous knowledge on this site, if you ask specific questions, these guys will give you specific answers. Once I started doing that, I got a lot more done. That’s certainly not a criticism in any way, just trying to help.
As always, my two cents, hope it helps