91 Ranger Driver-Side Cab Body Rot Repair


Featured Build Threads

Joined
Mar 25, 2026
Messages
8
Points
1
City
Detroit
State - Country
MI - USA
Vehicle Year
1991
Vehicle
Ford Ranger
Drive
2WD
Engine
2.3L
Transmission
Automatic
Total Lift
stock
Looking for advice or structural repair resources on how much of this cab I can replace without causing any structural issues. I got the replacement panel from a scrap yard off an 84 Ranger, mine is a 91. Besides some seat mounting holes I don't think they are much different and this is the best I am probably going to find.

I would like to make this replacement panel extend past each frame cab mount so basically the whole lower section of the blue panel – rocker/floor pan/cab corner/bottom corners of the hinge pillar and B pillar. Looks like my rot goes just past where the floor pan seams to the firewall so I am thinking going a bit into the fire wall as well. Any tips or suggestions??

Couldn't find the "help" threads, my apologies if posted in the wrong place.
 

Attachments

  • 91 Ranger Driver-Side Cab Body Rot Repair
    IMG_6107.jpg
    259.6 KB · Views: 49
  • 91 Ranger Driver-Side Cab Body Rot Repair
    IMG_6108.jpg
    274.1 KB · Views: 49
  • 91 Ranger Driver-Side Cab Body Rot Repair
    IMG_6106.jpg
    222.4 KB · Views: 48
  • 91 Ranger Driver-Side Cab Body Rot Repair
    IMG_6105.jpg
    145.8 KB · Views: 46
  • 91 Ranger Driver-Side Cab Body Rot Repair
    IMG_6104.jpg
    160.8 KB · Views: 50
Oh wow.. before you go digging into that, i would try to find a rust free cab
 
Oh wow.. before you go digging into that, i would try to find a rust free cab
I like body work more than I like swapping mechanicals... I did see a good cab a couple hours away for $700 but thats crazy to me if I can replace this without any structural issues.
 

Upcoming TRS Events

Sponsored Ad

Featured Ranger Based Vehicle

TRS Latest Video

Official TRS Merchandise

Follow TRS On Instagram

Back
Top