91 Ranger Driver-Side Cab Body Rot Repair


Joined
Mar 25, 2026
Messages
8
Points
1
City
Detroit
State - Country
MI - USA
Vehicle Year
1991
Vehicle
Ford Ranger
Drive
2WD
Engine
2.3 (4 Cylinder)
Transmission
Automatic
Total Lift
stock
Looking for advice or structural repair resources on how much of this cab I can replace without causing any structural issues. I got the replacement panel from a scrap yard off an 84 Ranger, mine is a 91. Besides some seat mounting holes I don't think they are much different and this is the best I am probably going to find.

I would like to make this replacement panel extend past each frame cab mount so basically the whole lower section of the blue panel – rocker/floor pan/cab corner/bottom corners of the hinge pillar and B pillar. Looks like my rot goes just past where the floor pan seams to the firewall so I am thinking going a bit into the fire wall as well. Any tips or suggestions??

Couldn't find the "help" threads, my apologies if posted in the wrong place.
 

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Oh wow.. before you go digging into that, i would try to find a rust free cab
 
Oh wow.. before you go digging into that, i would try to find a rust free cab
I like body work more than I like swapping mechanicals... I did see a good cab a couple hours away for $700 but thats crazy to me if I can replace this without any structural issues.
 

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