I understand your theory about the injectors and you are most likly correct but and I might have missed this in the thread but have you ever done a fuel pressure test.both when it runs well and when it will not start and has your fuel filter been changed
YES!
62 psi key-on, engine-off.
64 psi engine running.
Required pressure in both cases is 56 to 72 psi.
Since the fuel pressure regulator is tank mounted, if the fuel filter is plugged, it will result in a low pressure reading. Therefore since my pressure is mid-range of required, my filter is good. Oh and its about 1.5 years old and around 30,000 miles.
I currently have the fuel pressure gauge semi-permanently mounted, with the overflow tube into a sealed container. This way I can check the pressure every single time something untoward happens.
But since dousing the fuel with injector cleaner I have not had one single problem. It starts first turn of the key every time, rather than killing the battery with little or no results.
I don't know how accurate the Ford mechanic was when he told me that injector cleaner will not clean this condition. He said none of the systems used by shops to professionally clean them would work. He said that the thing needs 6 new injectors, at a cost of $80.00 per injector. And he may be right, because when these episodes have happened in the past, usually after three of four tanks without cleaner, the symptoms re-appear.
For now though, I am going to buy a one gallon can of Berrymans and Marvel Mystery Oil. MMO is a naptha based lubricant (naptha being a mild solvent) that I have used for years in my carburated motorcycles. I have never had any problems with plugged jets on my bikes, even after sitting for 6 months during the winter. If I can get the injectors relatively clean, then adding some MMO to the tank everytime consistently may keep them clean.
Just an experiment you understand. But if it works for my bikes, it oughta work for my truck.