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4.0 Exhaust Fitment


Theroux1113

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Location
British Columbia
Vehicle Year
1997
Make / Model
Ranger
Transmission
Automatic
Apologies if this is in the wrong place but I need to ask. I have a 97 long bed Ranger reg cab, and I need a new exhaust from just before the first cat and don’t want to do any welding. What years/ vehicles could I use as a donor? Will an old f150/explorer work? There’s tons of explorers around my area but not many rangers so I gotta figure something out. Thanks everyone
 


franklin2

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1984
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Bronco II
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Manual
Rock auto has the complete kit new for $102.79 from Walker. Here's a link they have, that gives you all the Walker part numbers. You can plug these numbers into a google search and see if anyone else has the parts individually cheaper.

 

gaz

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Location
Wa, Bremerton 98310
Vehicle Year
1987
Make / Model
Ford
Engine Size
87Ranger Endrigo 2.9l, 87BII Endrigo 4.0l
2WD / 4WD
4WD
Total Lift
Ranger 5" (2" suspension), BII 4" suspension
Total Drop
Ranger 5sp, BII A4LD
Tire Size
Ranger 33"/4:10LS, BII 29"/3:73LS
My credo
Deengineer until it is how Blue Oval should have sold it!!
@Theroux1113 ,
The exhaust from a 2014-2017 Ford Explorer Police Interceptor Unit (PIU) is a dual 2" system. It will need some adjustments to the layout but all the connections can be made with butt-joint 3" stainless steel band clamps, 2" to 2" connectors (no welding).

The Explorer PIU exhaust will yield a dual-in/dual-out 24" resonator, dual 14" mufflers with tips and enough or very close to enough 2" mandrel bent tubing for a complete Ranger 2" dual exhaust; the yard near me charged $60 for the entire exhaust.
 

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franklin2

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1984
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Bronco II
Transmission
Manual
@Theroux1113 ,
The exhaust from a 2014-2017 Ford Explorer Police Interceptor Unit (PIU) is a dual 2" system. It will need some adjustments to the layout but all the connections can be made with butt-joint 3" stainless steel band clamps, 2" to 2" connectors (no welding).

The Explorer PIU exhaust will yield a dual-in/dual-out 24" resonator, dual 14" mufflers with tips and enough or very close to enough 2" mandrel bent tubing for a complete Ranger 2" dual exhaust; the yard near me charged $60 for the entire exhaust.
That looks like front wheel drive stuff. What do you do about the driveshaft on a conventional older driveline?
 

gaz

Well-Known Member
U.S. Military - Veteran
Joined
Sep 21, 2007
Messages
1,424
Reaction score
657
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113
Location
Wa, Bremerton 98310
Vehicle Year
1987
Make / Model
Ford
Engine Size
87Ranger Endrigo 2.9l, 87BII Endrigo 4.0l
2WD / 4WD
4WD
Total Lift
Ranger 5" (2" suspension), BII 4" suspension
Total Drop
Ranger 5sp, BII A4LD
Tire Size
Ranger 33"/4:10LS, BII 29"/3:73LS
My credo
Deengineer until it is how Blue Oval should have sold it!!
@franklin2 ,
The 2014-2017 Explorer PIU is transverse engine all wheel drive; like I suggested, it will require some alteration but the parts complement will cover a Ranger's needs and for next to nothing cost. Unfortunately, each cut will require a butt type band clamp.

It is what I'm currently using to build the exhaust for my 87 BroncoII, 94 OHV 4.0l into true 2" duals. The exhaust channel on the 1997 Ranger is actually much bigger (longer) than the BII's, it will work and much easier to fit in. Not all the parts are needed...THIS IS NOT A BOLT-ON KIT 😉
 
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