Got my Hedman 88400 headers in the mail today; they have 1 1/2" primaries and 2 1/2" collectors. They were 163$ from Summit.
Old vs new:
Drivers (note old one was cut to fit into engine bay initally)
Passenger
Installed...the Hedman 88400 passenger side goes up and over the starter, and has tons of room for the exhaust.
Drivers, note how much room I have between the header and steering box, with the original header, I had to cut the number 1 cylinder tube in order to set the motor down.
Once the motor was back in, bolted up the transfer case. That fawker is big! Here you can see where I notched the frame slightly, and removed a boss on the case. These still need to be finished/smoothed. This pic is before final placement.
View from the back
And angled, you can see how nice and tight to the body the case sits, and doesnt hang but an inch or two below the frame. The red tape was checking for driveshaft clearances (Ill have lots of room).
Decided to play with the shifters. These are in the stock location. All I need to do is heat/bend the tcase shifter a bit to get it in a better position, and cut/weld the tranny shifter. Even as they sit however, you can shift into all gears/ranges.
Now for the crappy news. When I pulled the stock headers I found ROCKS in the exhaust port of the passenger side head. I know the crank has been turned, so more than likely those valves/head are fooked. I have next week off, so once I finish motor mounts Ill pull the heads and bring them back to the junkyard and hope theyll exchange them for different ones.
Peace.