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compleckz's ranger build


compleckz

Well-Known Member
Joined
Aug 6, 2007
Messages
1,328
Age
39
City
Western Mass
Vehicle Year
97
Transmission
Automatic
COMPLECKZ'S RANGER BUILD 4REAL

***THREAD UNDER CONSTRUCTION***
under-construction2.jpg

***THREAD UNDER CONSTRUCTION***

i often want to post progress pics, but they are always little small things i'm doing, so i decided to start a thread..

i've already lifted/locked/geared my truck, so i think i'll start at the beginning, and add pics until i'm finally caught up to it's current state..

so check back semi-often, for updates! there will be LOTS of pics and whoring.


oooooooooooooooooooooooooooooooooooooooooo
PHASE 1
12/04-8/05
oooooooooooooooooooooooooooooooooooooooooo


----------------
stock specs:
1997 Ford Ranger XLT Extended Cab 4x4

Engine: 4.0L OHV V6
Trans: 5R55E (5-speed Automatic)
T-Case: BW1354 (Electric Shift)
Axles: D35 (Auto Hubs)/8.8 (28-spline, drum brakes)
Tires: 235/75-R15 Goodyear Wrangler All Seasons
Wheels: 15x7 stock alloys
----------------
MODS:
APC clear corners
gibson 2.5" sideswept catback exhaust

---------------​

as near to stock as i have pictures of, (note: i bought it 100% stock):
stock03.jpg

stock01.jpg

stock02.jpg


first little muddin' experience behind the house:

stock04.jpg


oooooooooooooooooooooooooooooooooooooooooo
PHASE 2
8/05-6/06
oooooooooooooooooooooooooooooooooooooooooo

---------------------------------------
MODS:
Skyjacker 6" Lift Kit
--extended radius arms
--using 4" holes in drop brackets
--rear blocks (stacked)

Pro Comp M/T Tires, 33x12.5 on 15x8" Pro Comp Rock Crawler, Series 92 Steelies, in Black.

Pro Comp SS Braided Extended brake lines

-----------------------------------------​

only have a few pics from the lift process:


lifting_1.jpg

lifting_2.jpg

lifting_3.jpg

lifting_4jpg

lifting_5.jpg

lifting_6.jpg

lifting_7.jpg


first set of pics, before alignment, and before putting the front tires on:
lifted01.jpg

lifted02.jpg


after tires, still no alignment.
lifted04.jpg


after getting it aligned, the truck was my only mode of transportation, due to a drunk driver rear-ending my mint 1990 vw corrado during the lift process of my truck.

the early days
truck_00.jpg

truck_03.jpg

truck_04.jpg


the time-line gets a little fuzzy in here with the truck being on DD duty and the fact i worked a 12-hr night shift for the next 3 years.. at some point i installed a Pro Comp Pre-Runner Style Light-Bar, with two Hella 500 driving lights, which i put 100w bulbs in (55w stock).

sometime shortly after that my first stuck.
firststuck02.jpg

firststuck03.jpg


this is when i learned how to use my brandy new hi-lift
firststuck04.jpg

muddy00_800x600.jpg


check the flex, yo!:
pile_flex_09_800x600.jpg

pile_flex_04_800x600.jpg



some winter posing:
snowflex1_27_800x600.jpg

snowflex1_06_800x600.jpg

IMG_0022_800x600.JPG

IMG_0011_800x600.JPG


that first winter, screwin' around in a snowstorm, had to use some throttle up a hill and blew the hubs:
autohubssuck00.jpg


stranded in the garage with no spare hubs
stranded.jpg


out went my order for the jeep hubs
warn_hubs1.jpg

warn_hubs2.jpg

warn_hubs3.jpg


back in business with the new hubs
brook_02_800x600.jpg

brook_07_800x600.jpg

brook_15_800x600.jpg


installed a drawtite front hitch with d-ring reciver shackle (not pictured)
hitch00.jpg

hitch02.jpg

hitch06.jpg


installed a pair of hella 500 fog lights
ds_13_800x600.jpg


swapped in a 1-piece driveshaft, trimmed gas skid plate
ds_01_800x600.jpg

ds_16_800x600.jpg


cowl snorkel install, 2" abs
snorkel_02.JPG

snorkel_13.JPG


spring wheelin', basically my first real trip out--you can see the cap i picked up earlier that winter
before
06.03.25_colrain05_800x600.jpg


during (nothing good in the pics)
06.03.25_colrain03_800x600.jpg

06.03.25_colrain11_800x600.jpg


after
06.03.25_colrain12_800x600.jpg


summer wheeling - installed pre runner fenders
img_003-sm.JPG

img_006-sm.JPG

img_013-sm.JPG

06.05.29_colrain13_800x600.jpg

06.05.29_colrain14_800x600.jpg

06.05.29_colrain15_800x600.jpg

06.05.29_colrain08_800x600.jpg


somewhere along the line i blew out the rear bearing retainer clip in the t-case. the actual lip that held the clip in busted into a dozen pieces.. the only reason i noticed is cuz the speedo stopped working properly, due to the metal chunks eating the gear. i ended up grabbing another t-case from an explorer for $50, so i have yet to fix my old one.
tcase30-sm.jpg

tcase42-sm.jpg



that fall i busted my front spiders, i think i drove all winter 2wd...


PHASE 3
??/??-??/??
oooooooooooooooooooooooooooooooooooooooooo

---------------------------------------
MODS:
Skyjacker 8" Coils
--using 6" holes in drop brackets
Skyjacker 6" Lift Leaves
Belltech 2" Shackles

BFG A/T Tires, 33x12.5 on 15x8" Black Steel Wagon Wheelz (they were cheap (2nd hand), and are good in snow)

Explorer 31-spline 8.8 rear (95+)
--Powertrax No-Slip Locker
--4.56 gears

Dana 35 upgrades:
--c-clip eliminator
--4.56 gears
--Lockright locker
--760x u-joints w/ full circle clips, clearanced slip joint

-----------------------------------------​

busted front spider gears, trying to go up a rock face on tunnel rd., front end hopped a little too hard (3.27 gears, bald 33s.)
spiders01-sm.jpg

spiders02-sm.jpg

tailgatetoolbench-sm.jpg


finally in May i replaced the ball joints, relocated front brake lines, replaced wheel bearings, spindle bearings, all new seals, 4.56 gears and a lock-right locker. also 760x u-joints and full circle clips, c-clip eliminator. i really dont have CRAP for pics during this process, i wonder if i even took any... (rear end was still stock 3.27s, so not wheeling yet)
brakelinerelocate1-sm.jpg


c-clip eliminator (will try and get spring specs if i can dig them up again)
c-clip-elim1.jpg

c-clip-elim2.jpg

c-clip-elim3.jpg

c-clip-elim4.jpg

c-clip-elim5.jpg


a few bad pics from the skyjacker 6" leaf swap (FR36S), and belltech 6400 shackles
6inleaves1.jpg

6inleaves2.jpg

6inleaves3.jpg


installed skyjacker 8" front coils, and moved the pivots to the 6" holes.
8incoils1.jpg

8incoils3.jpg


what a mess
8incoils8.jpg


man its getting close
8incoils4.jpg


sometime i purchased a 95+ explorer 8.8 rear end, 31-spline axles, disc brakes., i cleaned it up, and cut off the perches, i put on new brakes, and a powertrax no-slip locker. i then had a shop install 4.56s gears.
axleswap33-sm.jpg

axleswap30-sm.jpg

axleswap31-sm.jpg


then i painted it up all nicey nice and added more brake parts.
axleswap10-sm.jpg

axleswap11-sm.jpg


pulled out ye old 28-spline, open diff, 3.27s :bad:
axleswap07-sm.jpg

axleswap03-sm.jpg

axleswap05-sm.jpg


how i moved the new beast around by myself
axleswap13-sm.jpg


with the weight on it, perches not welded yet
axleswap14-sm.jpg


me pretending i knew what i was doing, trying to set the pinion angle. (i completely forget this whole process so dont ask!)
axleswap27-sm.jpg


axleswap22-sm.jpg


my friend stopped by, and tacked the spring perches and shock mounts in place. then we took the axle to his step dad, a professional welder, for him to finish up. got back home, installed, plumbed brakes, bled, and woohoo!!!! finally had 4wd back, WITH LOCKERS AND 4.56 GEARS! this brings us up to 10/2007

so i finally took it out wheelin
n513533454_433528_4976.jpg

n513533454_433535_7237.jpg

n513533454_433540_8758.jpg

n513533454_433544_75.jpg


and driving thru this spot, spit caps, despite full-circle clips. but i heard it happen, and saved the shafts..
n513533454_433553_3082.jpg

n513533454_433555_3716.jpg


got it off the trail and home, 2wd..
n513533454_433560_5277.jpg


mmm steering
n513533454_433561_5586.jpg


at this point i think i made sure there was no binding/rubbing in the front end.. clearance the beam window A BUNCH.. and kept with the full-clips.. till i broke an axle on each side, while snow wheeling.. i found out i had egged each and every yoke, from caps spinning.. from this point on i ran tacked caps, with stock clips.. had great success with this for quite awhile..
n513533454_505161_4199.jpg

n513533454_473294_449.jpg

mmm stiff
n513533454_473299_1647.jpg

n513533454_473301_2218.jpg


after that.. 12/07.. popped a coil.. busted lower shock bolt.. ripped out brake line.. check that flex

n513533454_507625_4983.jpg

n513533454_507629_6349.jpg

n513533454_508114_2957.jpg


fixed in a snow storm
n513533454_523465_3364.jpg


at school
n513533454_760181_1725.jpg


everything held up till march/08.. and this break really f'in sucked cuz the driver side inner axle spline broke off in the diff.. and i had to pull it out and take the locker apart to remove the splines..
n513533454_760199_9333.jpg

n513533454_760202_1158.jpg

n513533454_760203_1709.jpg

n513533454_760183_2588.jpg

n513533454_760187_4216.jpg

n513533454_760189_4989.jpg

n513533454_760193_6490.jpg


extended steering stops
n513533454_762489_6239.jpg

temporary grade 5 bolts
n513533454_762487_5376.jpg


immediately upon reassembly, went and got it stuck LOL
n513533454_764808_4851.jpg


unstuck, messing around
n513533454_764820_1605.jpg

n513533454_766462_4120.jpg


end of march 08, i had my worst stuck yet.. took a 12k winch, double line pull, snatch, jeep anchored to tree.. to get me out.. and at that, it struggled. i hate bfg a/ts.
n513533454_804274_6319.jpg

n513533454_804270_4451.jpg


after that, april 08.. things were going good.. not much new for parts.. a little wheelin
n513533454_871202_9307.jpg

n513533454_871239_1422.jpg

n513533454_871243_2807.jpg

n513533454_871251_5574.jpg


clean truck in may 08:
n513533454_861804_4139.jpg

n513533454_861806_4845.jpg

n513533454_861809_5989.jpg
 
Last edited:
end of may 08,

went wheelin' with a few jeeps and a yota.. local guys. didnt get too many pictures.. on the ride to the trail i fouled plug #4, didnt have any spares.. so i had to run to town, and then play catch-up on the trail..

it was close, lol

n513533454_957144_6333.jpg

n513533454_957154_9680.jpg

n513533454_957158_1217.jpg

n513533454_957159_1560.jpg


thanks spotter!
n513533454_957162_2517.jpg


the next week, tim (metalmacguyver), greg (b4000) and i got together for a weekend of wrenchin wheelin and campin..

n513533454_1002277_2506.jpg

n513533454_1002667_8023.jpg

n513533454_1002668_8330.jpg


i had a hub problem, so we fixed it, and tested in the backyard..
n513533454_1002319_5806.jpg

n513533454_1005372_3023.jpg


a few from another trail
n513533454_1002737_6415.jpg

n513533454_1002738_6694.jpg

n513533454_1002764_4402.jpg


august 08
n513533454_1750036_3819.jpg

n513533454_1750037_4118.jpg

another hub issue:
n513533454_1750042_5664.jpg

n513533454_1750052_9402.jpg


n513533454_1750074_7543.jpg

n513533454_1281023_9884.jpg

n513533454_1281024_246.jpg

n513533454_1281027_1331.jpg
 
Last edited:
5/31/08

new driveshaft install:
driveshaft-candy1.jpg


the girlfriend wanted me to do this:
driveshaft-candy2.jpg

driveshaft-candy3.jpg

driveshaft-candy4.jpg

driveshaft-candy5.jpg

driveshaft-candy6.jpg

driveshaft-candy7.jpg

driveshaft-candy9.jpg

driveshaft-candy8.jpg
 
Last edited:
lol exactly!

you coulda just edited your original post to add pictures lol.

edit: wait that wouldn't work since you can only put a certain number of pics in a post. NEVERMIND! :)
 

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