PlumCrazy's 88 SuperCab 2.3T Build


Double checked my wastegate plumbing and all is well. Picked up a hand held vacuum/pressure pump that is actually pretty slick.

From what I can see so far...I had maybe a little too much preload (5-6mm) and the rod configuration had the actuator in a slight bind that seemed to not allow any movement until about 12psi and not fully open until 20 psi. My next fear is that even after I optimize the rod preload and routing....that this wastegate may just be inadequate. It only opens 3/8" and its only a 1" hole or so. I have read people port the hole for more flow, so that may be something I look into.

Wastegate actuator test video

I got it to a point where it has visual movement at 9psi and full open by 15psi which seams high still after confirming with the place I purchased it that it is supposed to be a 7psi actuator. I also tested a few factory actuators and they seem to be similar though. so maybe the Harbor Freight gauge isn't accurate? The company also volunteered another actuator to play with and it should be here tomorrow. Hopefully it comes with new snap ring too.....becuase I sent mine into orbit when it slipped off and was not able to confirm re-entry.
 
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I was able to drive the truck a bit today. Put about 75 miles on it over all.

Boost control is manageable now. If I roll into with some sense it will maintain at 13-14psi. If I let loose and flat foot it...it will head to 20. I set the boost safety to 15ish and have only hit it a time or two.

Valve cover leak went from bad, to good after snugging up the bolts....then to not ideal... Now leaking at the front with tight bolts.

So catch can is probably in the future after resealing the valve cover.

Looks cool at least.
PlumCrazy's 88 SuperCab 2.3T Build
 
A self draining catch can with atmospheric vent would work pretty good, it's been on my list of things to make as everything available aftermarket is manual drain and I'm too lazy for that...
 
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I'm probably doing something wrong... I can get to the page with a pic of the video. Even goes full size with a start button in the center, but nothing happens.
 
It's hosted on Google drive, it takes a little bit to load completely.
 
It's hosted on Google drive, it takes a little bit to load completely.
Did you actually see the video? I waited about 2 minutes and nothing. When I pull up the "info" I get the following, which to me means it's just a picture....

PlumCrazy's 88 SuperCab 2.3T Build
 
PS I'm using a pixel 10pro with the latest updates. DuckDuckGo or FF for browser.
Update; I got it to work in FF.
 
PS I'm using a pixel 10pro with the latest updates. DuckDuckGo or FF for browser.
Update; I got it to work in FF.
They work for me, but they are shared from my drive. I could upload to YouTube I suppose.
 
Did you actually see the video? I waited about 2 minutes and nothing. When I pull up the "info" I get the following, which to me means it's just a picture....

View attachment 140102
Yes. When I go to the link it reopens in Google photos as the video

Pixel 9 pro in firefox
 
PS I'm using a pixel 10pro with the latest updates. DuckDuckGo or FF for browser.
Update; I got it to work in FF.
I added YouTube links to all the video posts.
 
Decided I should probably figure out some sort of filter and a blow-off valve after raw dogging around for 250 miles...

Scooped up well used TurboXS blow off and little bit of 1.25" stainless tube on ebay
PXL_20260226_222916255.jpg


Made a bung out of the tube and TIGd it on
PXL_20260307_034644459.jpg




Got a 135* boot and a some left over stainless pipe and it all kinda fell together pretty easy. FYI a lot of K&N filters are clearance prices on Advance Autos website.
IMG_8364.JPG


I trimmed back the boot using some scrape tube as a guide
IMG_8365.JPG

IMG_8367.JPG


Mocked up an airbox/heat shield shape with a bit of filler wire
PXL_20260309_225103105.jpg


Upcycled some aluminum
PXL_20260309_223559808.jpg

PXL_20260309_232441764.jpg


Just need to get some clamps for the boot and probably weld a support tab onto the pipe to hold the filter up off of the head shield
PXL_20260310_002554838.jpg

PXL_20260310_002615689.NIGHT.jpg


Got a little mixed up on my cut lines/vs bend lines and cut 2" too much off on the important side...so I compromised and just bent a 45* angle to get as much height back as I could, but I may redo this whole setup differently some day. Ideally I should move the battery to the driver side and make an air box that can pull cool air around the headlight or potentially go back to a stock style airbox with a duct up to the rad support again.
 
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