• Welcome Visitor! Please take a few seconds and Register for our forum. Even if you don't want to post, you can still 'Like' and react to posts.

New Clutch will barely shift into 2nd and 4th


arusho

New Member
Ham Radio Operator
Joined
Sep 4, 2022
Messages
10
Reaction score
4
Points
3
Location
Bothell, Wa
Vehicle Year
2000 / 2004
Make / Model
XL 4X4 / FX4
Transmission
Automatic
2000 Ranger XLT 4x4, 5speed man.
This Ranger has about 300,000 miles (odo was jammed at 76,000 and title shows "exempt" but it's been through hell as a farm truck)

I thought the clutch was bad because it already shifted poorly (very hard to go into first most of the time) and was "clunky" going into 2nd.
Now with the new clutch, it barely goes into any gear.

-Concentric Slave cylinder is new
-Master cylinder is NOT new
-Vacuum bled from above
-Removed master cylinder and "tilted" it to get the air bubbles out
-Bled from master cylinder as well with the standard "3 pumps and hold"
-Clutch pedal feels good now (not mushy like before), but struggles to get into gear.

Now it leads me to believe the tranny is in poor shape.
Any ideas? Or just keep bleeding the clutch?
 


franklin2

Well-Known Member
Joined
Dec 24, 2019
Messages
3,457
Reaction score
1,773
Points
113
Location
Virginia
Vehicle Year
1984
Make / Model
Bronco II
Transmission
Manual
Can you hear the transmission turning when idling the truck and in neutral? You can hear mine, it has a rough bearing in the countershaft.

If you can hear it, then push in on the clutch and listen. Does the transmission coast to a stop? Or does it still keep turning and turning? If it keeps turning the synchronizers in the transmission are trying to stop the front of the transmission from turning. The back half of the transmission is not turning because the truck is not moving. If the clutch is not releasing completely, the synchronizers try to stop the transmission so it will go into gear.
 

Uncle Gump

Token Old Guy
TRS Event Staff
TRS Forum Moderator
Supporting Member
VAGABOND
TRS Event Participant
TRS 25th Anniversary
Joined
Sep 17, 2018
Messages
14,037
Reaction score
13,576
Points
113
Location
Ottawa IL
Vehicle Year
2006/1986
Make / Model
Ranger/BroncoII
Engine Size
4.0L SOHC/2.9L
2WD / 4WD
4WD
My credo
Lead follow or get out of my way
These transmissions use ATF for lube not gear oil.

Wouldn't be the first time I've heard of shifting problems caused by improper lube in the transmission.

Sometimes on the "farm" whatever is on hand gets used..
 

sgtsandman

Aircraft Fuel Tank Diver
TRS Forum Moderator
U.S. Military - Active
TRS 20th Anniversary
TRS Event Participant
Ham Radio Operator
GMRS Radio License
TRS 25th Anniversary
Joined
Mar 11, 2017
Messages
12,934
Reaction score
12,791
Points
113
Location
Aliquippa, PA
Vehicle Year
2011/2019
Make / Model
Ranger XLT/FX4
Engine Size
4.0 SOHC/2.3 Ecoboost
2WD / 4WD
4WD
Total Lift
Pre-2008 lift/Stock
Tire Size
31X10.5R15/265/65R17
I'm with Uncle Gump. Check the fluid. I've had aftermarket ATF that is supposed to be compatible with Mercon V that was very difficult to shift with after using it for a little while. I think about 15,000 miles. Mercon V should get you about 30,000+ before the fluid wears out and starts giving you shifting issues.

Being a farm truck, it is very possible they put in whatever ATF they had on hand. This is assuming they even looked at what fluid is proper. They could have put gear oil in the thing since that is what older and heavier transmissions use.
 

arusho

New Member
Ham Radio Operator
Joined
Sep 4, 2022
Messages
10
Reaction score
4
Points
3
Location
Bothell, Wa
Vehicle Year
2000 / 2004
Make / Model
XL 4X4 / FX4
Transmission
Automatic
Thanks for the info. I drained the tranny and the oil looked good (ATF).
I missed one crucial step when doing the clutch: replacing the pilot bearing. It appears that a bad pilot bearing makes it hard to shift...I am taking the tranny out for the 3rd time in 3 weeks. I am getting good at it now!
 

arusho

New Member
Ham Radio Operator
Joined
Sep 4, 2022
Messages
10
Reaction score
4
Points
3
Location
Bothell, Wa
Vehicle Year
2000 / 2004
Make / Model
XL 4X4 / FX4
Transmission
Automatic
Can you hear the transmission turning when idling the truck and in neutral? You can hear mine, it has a rough bearing in the countershaft.

If you can hear it, then push in on the clutch and listen. Does the transmission coast to a stop? Or does it still keep turning and turning? If it keeps turning the synchronizers in the transmission are trying to stop the front of the transmission from turning. The back half of the transmission is not turning because the truck is not moving. If the clutch is not releasing completely, the synchronizers try to stop the transmission so it will go into gear.
I can hear metal whirring sound when idling, yes. Not sure about the other symptom.
 

Sponsored Ad


Sponsored Ad

Today's birthdays

Member & Vendor Upgrades

For a small yearly donation, you can support this forum and receive a 'Supporting Member' banner, or become a 'Supporting Vendor' and promote your products here. Click the banner to find out how.

Truck of The Month


Mudtruggy
May Truck of The Month

Recently Featured

Want to see your truck here? Share your photos and details in the forum.

Follow TRS On Instagram

TRS Events

25th Anniversary Sponsors

Check Out The TRS Store


Sponsored Ad


Sponsored Ad

Sponsored Ad


Amazon Deals

Top