• Welcome Visitor! Please take a few seconds and Register for our forum. Even if you don't want to post, you can still 'Like' and react to posts.

Headlight Assembly Replacement - How Adjust Plastic 'Nut"?


KENH999

New Member
U.S. Military - Veteran
Joined
Apr 20, 2022
Messages
2
Reaction score
2
Points
1
Location
SC
Vehicle Year
2001
Make / Model
Ranger XLT
Transmission
Automatic
Trying to replace headlight assemblies on an 01 XLT. Prior to starting I watched a few YT vids. Looked simple in the videos when the new ones slid right in and locked down. Not for me though.

The bottom right & left threaded post's black plastic 'nuts' on both of new assemblies are nowhere near where the old ones are located. They do not even pass far enough through the mounting hole for the locking bar to properly engage the locking bar. I'm guessing they weren't properly positioned on the threaded shaft during manufacture???

See attached pics.

Please, how do I adjust these things??? The entire shaft just spins on the ball joint when turned. I tried holding the threaded shaft tight with padded pliers and turning the plastic nut but it would not budge and didn't want to force it.

If it matters, I bought Left & Right TYC 20601400/20601300 CAPA Certified from Rock Auto.

Appreciate any help.
 

Attachments



franklin2

Well-Known Member
Joined
Dec 24, 2019
Messages
3,425
Reaction score
1,758
Points
113
Location
Virginia
Vehicle Year
1984
Make / Model
Bronco II
Transmission
Manual
Don't you just grab those nubs sticking out and turn it? I would get it in the ballpark, and then it looks like you reach down in and turn those nubs sticking out to aim the headlight after it's installed.
 

superj

Well-Known Member
U.S. Military - Veteran
Joined
Oct 1, 2021
Messages
3,110
Reaction score
2,577
Points
113
Location
corpus christi, texas
Vehicle Year
2004
Make / Model
ranger edge
Engine Type
3.0 V6
Engine Size
3 liters of tire smoking power
Transmission
Manual
2WD / 4WD
2WD
Total Lift
none
Total Drop
none
Tire Size
235s
My credo
Grew up in the 70s, 80s, and 90s
the new plastic doesn't have threads in it, it looks like. you might have to just twist it on a little and then back a little. then on some more and back a little. you are going to cut threads into it that way
 

franklin2

Well-Known Member
Joined
Dec 24, 2019
Messages
3,425
Reaction score
1,758
Points
113
Location
Virginia
Vehicle Year
1984
Make / Model
Bronco II
Transmission
Manual
the new plastic doesn't have threads in it, it looks like. you might have to just twist it on a little and then back a little. then on some more and back a little. you are going to cut threads into it that way
I bet you are right, they did not cut the threads in the plastic very good.
 

KENH999

New Member
U.S. Military - Veteran
Joined
Apr 20, 2022
Messages
2
Reaction score
2
Points
1
Location
SC
Vehicle Year
2001
Make / Model
Ranger XLT
Transmission
Automatic
Don't you just grab those nubs sticking out and turn it? I would get it in the ballpark, and then it looks like you reach down in and turn those nubs sticking out to aim the headlight after it's installed.

the new plastic doesn't have threads in it, it looks like. you might have to just twist it on a little and then back a little. then on some more and back a little. you are going to cut threads into it that way
Thanks SuperJ. It seems that was the case. I wrapped part of the shaft with a piece of latex glove to protect threads and locked vise-grips onto it. Then used pliers to turn the 'nub'. Took alot of force, both holding the shaft and turning the nub. I only had big vise grips so when the nub got farther down had to use needle-nose to hold the shaft. My old arthritic hand is screaming now after gripping that so hard. LOL Worked it back and forth as you said. Finally it started threading down the shaft. Got both of them close to where the old ones are. Don't have time right now to install but will in the morning. Hopefully they'll go in easy.
 

Sponsored Ad


Sponsored Ad

Members online

Member & Vendor Upgrades

For a small yearly donation, you can support this forum and receive a 'Supporting Member' banner, or become a 'Supporting Vendor' and promote your products here. Click the banner to find out how.

Truck of The Month


Shran
April Truck of The Month

Recently Featured

Want to see your truck here? Share your photos and details in the forum.

Follow TRS On Instagram

TRS Events

25th Anniversary Sponsors

Check Out The TRS Store


Sponsored Ad


Sponsored Ad

Sponsored Ad


Amazon Deals

Top