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GM TBI on a Ford 302


85_Ranger4x4

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I have a running/driving 302 with a Edelbrock 1403 Performer. Runs great, was flirting with 18mpg on our 1000 mile road trip over the weekend... for the most part I am a happy camper.

I have a couple issues that have had me mulling going to some sort of EFI.

1. It has heat soak issues because I really like this certain air cleaner that doesn't fit with enough of a carb spacer.
2. It hasn't been an issue yet but off camber flooding. I was charging up a hill last Saturday (the first one Jim climbed in his video) and there was a big loud voice in the back of my mind yelling "you are going to have a lot of fun trying to back down this if it cuts out!" Truck did not miss a beat... but peace of mind would be nice.
3. Elevation changes. So far has been a non-issue with TRS roundups but it would be nice to not have to worry about it.
4. Oil contamination. My current engine is half wore out so no real big deal but when I rebuild another I want to be injected.

And I want to keep my 1985 engine bay looking the same as it does now or as close to it as I can.

I have been drooling over aftermarket TBI kits for years... but $$

Using a 87-98 GM system kinda doesn't look too horrible.





I have also been in talks with @PetroleumJunkie412 about how to run Megasquirt with the GM TB.



My distributor will work with either, I will need more fuel pressure for either. I think I will have to have Megasquirt II to run the high idle for colds starts with the TBI, not sure how it will work with A/C when I get to that.

After a day of googling in my free time I have found:

GM perks:
Common system - for tech support and parts on the road
Has a limp mode so it is less likely to strand me in the middle of Illinois if something goes wrong
Check engine light capable (which my truck has)
Cheap
Add one O2 sensor bung

GM downsides:
Requires a custom chip - I haven't checked too far into that but that is probably the scariest part
Not sure if Ford VSS will work with GM system
Not sure about mounting the knock sensor - more research is needed on that
Old tech that people are increasingly less interested in it as far as support in the future.

Megasquirt Perks:
Can tune myself
I know it will work my weird hodge podge pile of crap
More standalone than the GM system
Can retune myself when I build another engine

Megasquirt downsides:
Complicated (still figuring it out)
Programming is daunting (but if @PetroleumJunkie412 can do it it must not be too bad? :icon_twisted:)
Expensive
Kind of boutique parts
I doubt anyone in my county has probably ever heard of it (so I would be on my own in the real world)
No limp mode, no roadside support, no CEL
Will need two O2 sensors (not a big deal but still more work, the PS exhaust isn't as removable as the DS)

I have probably missed some but that is what I have come across so far for +/-'s

The one article for Megasquirt was all happy they did all that for $900 in 2014, I need to figure out exactly what I would need for parts and how much they would run in modern dollars but $900 is a bit much. I could get THIS or even THIS for less that would plop right on out of a box with an O2 sensor and let it program itself.

Research is still ongoing for all ideas. This isn't a do or die, gotta have it done for next weekend thing so I am no particular hurry. Any one else have any input?

And yes I am very aware multiport is better for performance... but I think TBI is still better long term than what I have and keeps with the theme that I have for the truck. So far it has been kind of a fun rathole to investigate if nothing else...
 
Last edited:


PetroleumJunkie412

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You did hit on a major problem with MS... The lack of trouble codes.

However, the few times I have had an issue, there is enough data coming off the standalone to make some accurate or definitive guesses. Had a battery internally short last summer, found it right away with MS.

One thing to add to your parts list for MS is either a bluetooth or wifi adapter, or a PC for the truck. A Windows 7 clunker is just fine, and fits under the seat. The laptop is your scan tool, flash tool, etc. Also rather nice when you're tuning it with a passenger that can hit "apply changes" when you have the clutch pushed in and rolling. No faster way to test your handywork.
 

85_Ranger4x4

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You overestimate my under seat stowage lol.
 

lvwill

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This would probably be the easiest most cost effective way to get EFI and look factory.
 

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I think I would take a hard look at the Holley system....

Then just leave the carb on there and buy a New Sasquatched Bronco.
 

85_Ranger4x4

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I think I would take a hard look at the Holley system....

Then just leave the carb on there and buy a New Sasquatched Bronco.
After last weekend Amanda is making noise about a black diamond...
 

Uncle Gump

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Good girl... that's on my wish list too.
 

franklin2

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I have a running/driving 302 with a Edelbrock 1403 Performer. Runs great, was flirting with 18mpg on our 1000 mile road trip over the weekend... for the most part I am a happy camper.

I have a couple issues that have had me mulling going to some sort of EFI.

1. It has heat soak issues because I really like this certain air cleaner that doesn't fit with enough of a carb spacer.
2. It hasn't been an issue yet but off camber flooding. I was charging up a hill last Saturday (the first one Jim climbed in his video) and there was a big loud voice in the back of my mind yelling "you are going to have a lot of fun trying to back down this if it cuts out!" Truck did not miss a beat... but peace of mind would be nice.
3. Elevation changes. So far has been a non-issue with TRS roundups but it would be nice to not have to worry about it.
4. Oil contamination. My current engine is half wore out so no real big deal but when I rebuild another I want to be injected.

And I want to keep my 1985 engine bay looking the same as it does now or as close to it as I can.

I have been drooling over aftermarket TBI kits for years... but $$

Using a 87-98 GM system kinda doesn't look too horrible.





I have also been in talks with @PetroleumJunkie412 about how to run Megasquirt with the GM TB.



My distributor will work with either, I will need more fuel pressure for either. I think I will have to have Megasquirt II to run the high idle for colds starts with the TBI, not sure how it will work with A/C when I get to that.

After a day of googling in my free time I have found:

GM perks:
Common system - for tech support and parts on the road
Has a limp mode so it is less likely to strand me in the middle of Illinois if something goes wrong
Check engine light capable (which my truck has)
Cheap
Add one O2 sensor bung

GM downsides:
Requires a custom chip - I haven't checked too far into that but that is probably the scariest part
Not sure if Ford VSS will work with GM system
Not sure about mounting the knock sensor - more research is needed on that
Old tech that people are increasingly less interested in it as far as support in the future.

Megasquirt Perks:
Can tune myself
I know it will work my weird hodge podge pile of crap
More standalone than the GM system
Can retune myself when I build another engine

Megasquirt downsides:
Complicated (still figuring it out)
Programming is daunting (but if @PetroleumJunkie412 can do it it must not be too bad? :icon_twisted:)
Expensive
Kind of boutique parts
I doubt anyone in my county has probably ever heard of it (so I would be on my own in the real world)
No limp mode, no roadside support, no CEL
Will need two O2 sensors (not a big deal but still more work, the PS exhaust isn't as removable as the DS)

I have probably missed some but that is what I have come across so far for +/-'s

The one article for Megasquirt was all happy they did all that for $900 in 2014, I need to figure out exactly what I would need for parts and how much they would run in modern dollars but $900 is a bit much. I could get THIS or even THIS for less that would plop right on out of a box with an O2 sensor and let it program itself.

Research is still ongoing for all ideas. This isn't a do or die, gotta have it done for next weekend thing so I am no particular hurry. Any one else have any input?

And yes I am very aware multiport is better for performance... but I think TBI is still better long term than what I have and keeps with the theme that I have for the truck. So far it has been kind of a fun rathole to investigate if nothing else...
Out of the 4 problems you listed above, only 1 is real, the other 3 are imagined. I am a simple carb man myself. The ethanol laced fuel is causing your real problem you are experiencing.
 

Uncle Gump

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Out of the 4 problems you listed above, only 1 is real, the other 3 are imagined. I am a simple carb man myself. The ethanol laced fuel is causing your real problem you are experiencing.
I see three as being real... one not so much. But defiantly all 4 are real.
 

85_Ranger4x4

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Out of the 4 problems you listed above, only 1 is real, the other 3 are imagined. I am a simple carb man myself. The ethanol laced fuel is causing your real problem you are experiencing.
I only run straight gas in my carbed engines, Around home it is easy to get. Out of my 5 carbed engines it is the only one with heat soak. On the trip I couldn’t get straight gas but it does not make any difference on heat soak.

The internet is full of carb vs efi debates, I had to wade thru many to find the above links. I don’t really need more of them.
 

Uncle Gump

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I know you have a fuel pressure regulator... and I believe you said 5 psi. Have you actually verified that 5 psi? You are just running a low pressure electric pump... right?

Something easy to try... dial down the fuel pressure a couple pounds... 3 psi was my number. Might be worth testing the needle and seat too... might not be holding good and allowing the fuel to pass. I've run several carbed 302's and can't say I've ever had heat soak.
 

85_Ranger4x4

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I know you have a fuel pressure regulator... and I believe you said 5 psi. Have you actually verified that 5 psi? You are just running a low pressure electric pump... right?

Something easy to try... dial down the fuel pressure a couple pounds... 3 psi was my number. Might be worth testing the needle and seat too... might not be holding good and allowing the fuel to pass. I've run several carbed 302's and can't say I've ever had heat soak.
I run it at 3.5 but after seeing TBI wants 12 I maxed it the other day to see how high it could go. 5-5.5psi was about it. I have a gauge on it.

My last pump would hold pressure when I shut it off, my new in-tank pump drops pressure as soon as I shut it off so there shouldn’t be much pressure on the needles. Changing fuel pumps had no effect.
 
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Mechrick

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Early 80's CFI Fords use a TBI that will bolt to a two bbl Ford/Holley pattern. I've robbed injectors out of them for turbo cars (46 pph low impedance), I would bet you could swap in high impedance cone-type injectors. Run it with a Mega squirt. I would ditch the idle stepper and run a Ford IAC. Probably the easiest/cheapest way to go.

The question with any TBI is will the fuel distribution be good enough to prevent lean cylinders/detonation...
 

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Holley Sniper... Followed second by Fitech.

I'm going to ditch the factory EFI in my F150 in favor of aftermarket, probably will do a Sniper kit on it when I build a 408. Easier to tune and more dyno shops will support it.
 

85_Ranger4x4

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Early 80's CFI Fords use a TBI that will bolt to a two bbl Ford/Holley pattern. I've robbed injectors out of them for turbo cars (46 pph low impedance), I would bet you could swap in high impedance cone-type injectors. Run it with a Mega squirt. I would ditch the idle stepper and run a Ford IAC. Probably the easiest/cheapest way to go.

The question with any TBI is will the fuel distribution be good enough to prevent lean cylinders/detonation...
I don't know much about the Ford setup, they only ran them for a few years before making the leap to multiport as far as reference material with others doing it.

There are a lot of GM TBI swaps onto other breeds and to megasquirt (although not necessarily at the same time)

And a big snag... the CFI uses a different size air cleaner opening so it would blow the whole point of running TBI. :(
 

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