My last and final post in this thread. What a crazy journey! Going into this not knowing common tools let alone a single thing about engine mechanics really gives you that feeling of accomplishment when the job is finished.
A short cliff for those just hopping in this thread:
1. Purchased the truck in Dallas and drove it about 300 miles to Houston. No major issues other than a loose throttle cable.
2. Started daily driving the truck for about 2 weeks when one day it had a rough start and wouldn't idle. Had to keep the engine revved.
3. Started researching ranger forums.. a la therangerstation.com
4. Created this thread after a bit of research.
5. Went through vac lines, replaced spark plugs, wires, and eventually replaced the carb.
6. Idle issue fixed, but engine started overheating.
7. Over a period time.. replaced the radiator, water pump, water outlet, two thermostats at diff temperatures, egr valve, re-ran all new coolant hoses, cleaned out heater core.
8. Same problem - no signs of coolant/oil mixing.
9. Started process of replacing all gaskets on top half of the motor and painting the engine.
10. Removed carb, then intake manifold - powerwashed, cleaned, painted.
11. Removed the head - powerwashed everything and cleaned. Removed lots of sludge and rust inside coolant tracts.
12. Camshaft on head, cylinder walls and pistons on block looked in good shape.
13. Powerwashed coolant tracts in block, replaced head gasket.
14. Began rebuilding.
15. Replaced exhaust manifold gasket. Replaced valve cover gasket and painted.
16. Reinstalled new radiator, cleaned out overflow bucket.
17. Installed new tach, and coolant temperature gauge.
17. Everything back assembled.
18. SUCCESS!
After the engine was running properly I began gutting the interior. Afterall, I needed a respectable daily driver that wasn't going to grease my slacks!
- Ripped out all the carpet
- Removed the bench seat
- Removed the cracked and faded dash.
- Removed all the air/heater pipe/ducting and cleaned and caulked.
- Removed the instrument panel and cleaned.
- Ordered new carpet from JCWhitney and new dashpad cover from LMCTruck
These last few pictures are mainly interior shots and show the completed project. To say I didn't have a great time would be a lie. I owe a hell of a lot the members here on therangerstation, especially a few of you.
Removing Carpet
New Carpet and Fresh Cab Paint
Seat Back In
Trim Pieces
Dashpad Cover Prep
AND ALL FINISHED!
Thanks Ranger Station!
