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new shifter kit leaking M5od


vagabond80

Well-Known Member
U.S. Military - Veteran
Ham Radio Operator
Joined
Jan 13, 2021
Messages
78
City
montana
Vehicle Year
1987
Engine
2.9 V6
Transmission
Manual
Total Lift
stock 4wd
Tire Size
31x10.5R15
Hi folks,
I recently put a junkyard m5od in my 87, and replaced the shifter bushings with the kit from allstategear "M50D Ranger F150 Shifter Repair Kit, M50-SK". The trans already had 3 metal rail plugs when I got it
I'd used the same kit on another m5od without issue.
After a few long highway drives I noticed a couple drips of ATF coming down. not much, but a noticeable amount just after driving. doesn't leak when sitting.
I finally pulled my jerryrigged shift-boot cover off the top expecting to find the rail plugs leaking, but the wetness is all the way up to the "stick shift boot retainer" plate, and all around front to back.

My question, was I supposed to put any kind of sealant or something else on the top retainer?
there's a thin paper gasket on the top-cup for the flat surface of the trans, and the rubber that surrounds the shift lever...
The rail plugs don't -appear- to be leaking, I think its all coming out the top. I wiped the top cup off with a shop towel and reassembled.
Any thoughts on what I've done wrong here? I used Mag1 DEXRON III/MERCON ATF thru the fill plug.

Thanks
 
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I was looking in the Ford manual on the M5OD here. https://www.therangerstation.com/te...ford_m5od_manual_transmission_shop_manual.pdf

and the first thing that jumped out at me reading the troubleshooting chart where it says oil leaks, that the tranny could be overfilled. You said you filled it from the top, but did you fill it to the bottom of the plug on the side of the trans or does it have more oil in it than that?
 
I was looking in the Ford manual on the M5OD here. https://www.therangerstation.com/te...ford_m5od_manual_transmission_shop_manual.pdf

and the first thing that jumped out at me reading the troubleshooting chart where it says oil leaks, that the tranny could be overfilled. You said you filled it from the top, but did you fill it to the bottom of the plug on the side of the trans or does it have more oil in it than that?

I've been considering this... I used a tube with a hand pump into the fill plug (top plug, not thru the shifter opening), filled till it began running out of the hole.
I wouldn't think I could have gotten so much in above the fill hole that it would over pressurize out the top, especially still after leaking some out, but I've been wrong before

I suppose an obvious step is open the fill plug and see if anything comes out, but gotta find a level surface where I can do that now. My last spot is unavailable.
 
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You are ok if you filled it from the hole in the side. I thought you may have filled it through the shifter hole in the top. You can keep reading on in the manual to see if it says anything about that gasket on the shifter. A little sealer could not hurt I would think.
 
I used a very thin coat of sealant on my M5OD’s shifter retaining plate gasket. Might help can’t hurt.

-Jazzer
 

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