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fuel gauge help


G30 Sidearm

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Vehicle Year
1996
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ford
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Manual
1996 ranger 2.3. My fuel gauge stays on all the time. I noticed it staying at 1/4 tank. I filled it up. Now it reads full. Seems to read right. Any one ever fix this problem?
 


PanamaExpat

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Mazda
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Welcome to TRS.

Sounds like something interfering with the tank float. Take the bed off and remove the fuel pump/sender from the tank and inspect it.

Since you are new I will point out the search box upper right corner. I am not being a dick I am just letting you know that there is a ton of knowledge already archived on this site about just about every aspect of the RBV. So many times you can save yourself the time of waiting for one of us to answer.

While you are at it check out the Tech Info. There are all kinds of things in there as well that will tell you things about fixing and modding your Ranger that you never knew.
 

RonD

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Just to check the gauge itself, if you can get to the connector under the truck.
There should be a 4 wire connector:
Pink/black wire is power for the fuel pump
Black wire is the ground for the fuel pump.
Yellow/white is for the sending unit(fuel gauge)
Orange is the ground for the sending unit(fuel gauge)

When you disconnect the connector and then turn the key on, the fuel gauge should go to FULL or to EMPTY, all the way one way or the other.

If you ground the Yellow/white wire, (instrument side not fuel tank side), the fuel gauge should do the opposite of above, either FULL or EMPTY, all the way.

This means the gauge is good and the wiring is to that point.

If gauge gets stuck at 1/4 tank then gauge is most likely the issue, or the yellow/white wire has a partial grounding, which would be odd.

If gauge test seems to work as it should and gauge still only goes to 1/4 and not below when tank gets empty then yes, you will be pulling the tank out.


The in tank gauge system has a float but also an anti-slosh circuit, this prevents the gauge from bouncing around when going around corners or up and down hills, this circuit can fail, also the float and its resistor wheel can fail.
There is also a "bag" in the tank to prevent debris from getting sucked into the pump, good time to change that as well.

Get Ford replacement if possible, less expensive units tend to last only a few months to a few years, and they are a pain to replace even if they give you a year warranty.
 
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