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Swapping a 96 Pushrod 4.0 in a 96 Explorer Auto Trans


BillRod

Well-Known Member
Joined
Dec 27, 2008
Messages
222
City
Colorado Springs CO
Transmission
Manual
No Visible Room for starter R&R on a 96 Explorer 4.0L OHV W/ Auto Trans

96 Explorer 4.0 OHV Auto trans.

To make a long story short, coolant leak at the lower intake & head gasket, heads too costly to rework, $300Labor + $150 for the gasket set and Bolts), during search for other heads found a 115K mile replacement engine for only $600.

Question is that when pulling the starter off the old one there was no room to pull it out from below. With the differential being right there I could not find any way to get the starter to come out the bottom.
Since I had the heads off I pulled it out the top.

Anyone familiar with this swap and the starter issue?
What is the trick to getting it back in once the new motor is set?

I've swapped other motors on older Fords & Internationals so everything else makes sense so far.

Thanks
Bill
 
Last edited:
Maybe leave it in the engine bay before you set the motor in? Not sure, don't have experience with the Explorer.
 

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