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SOHC 4.0 thermostat housing upgrade


I know this thread is a few years old. But I'm about to repl my plastic thermostat housing, was wondering if you might provide some addtl details about replacing these tensioners?

Why would you do this? And any links for a how-to?

Thank You!
Search function on upper right of this page, "Tensioners"
will get you many threads on this subject.

My own webpage on the Tensioners at
 
I know this thread is a few years old. But I'm about to repl my plastic thermostat housing, was wondering if you might provide some addtl details about replacing these tensioners?

Why would you do this? And any links for a how-to?

Thank You!
The tensioners prevent slack in the chains developing both by spring pressure and oil pressure from the engine. They wear out over time, thus why we recommend changing them every 70,000 - 100,000 miles.

If you don't eventually, they will not keep the chains tensioned, which will allow them to slap on the chain guides, causing accelerated wear and breaking pieces of the plastic off. The procedure for changing the guides is very invasive and will require that the engine be pulled out of the engine bay.

To see what is all involved, watch the videos put out by fordtechmakeuloco. It is a four part series on the job. Something you want to avoid if at all possible.
 
Platinum Productions on YouTube also has some good "down and dirty" videos on the 4.0 SOHC.

I think he was just asking about the hydraulic tensioners? I'm pretty sure those can be changed with the engine in. The drivers side you can get to easily while you do the thermostat housing and passenger side I believe is a little more of a pain but doable.
 
Do the passenger side through the fender well.
 
Platinum Productions on YouTube also has some good "down and dirty" videos on the 4.0 SOHC.

I think he was just asking about the hydraulic tensioners? I'm pretty sure those can be changed with the engine in. The drivers side you can get to easily while you do the thermostat housing and passenger side I believe is a little more of a pain but doable.
He was, from the way I understand it. I answered the part about why it is important to change them.
 
Found a youtube that describes the external tensioners and what it takes to replace them.


One word of caution, a lot of the how to videos will tell you to prime the tesioners before you install them. Don't do that. It only makes it harder to install them. The one under the intake manifold can be bad enough as it is without making them even harder to press in while trying to get the threads started.
 
One word of caution, a lot of the how to videos will tell you to prime the tesioners before you install them. Don't do that. It only makes it harder to install them. The one under the intake manifold can be bad enough as it is without making them even harder to press in while trying to get the threads started.
Do you just disable the fuel pump and crank the engine over a bit before starting to prime everything?
 
Do you just disable the fuel pump and crank the engine over a bit before starting to prime everything?
You don't even need to do that. Just press the gas pedal to the floor. That will put it in clear flood mode and will only turn over without starting.
 

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