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You need another t-case end flange from a '98-'00 truck (or you can purchase one new from a driveline repair shop, though they tend to get a lot of $$$ for these parts for some reason).
Have you seen this article? Some of your questions are already answered here:
TRS Magazine - One-Piece Rear Driveshaft Swap ('90-'97 4WD Supercab)
www.therangerstation.com
Another option might be to swap the t-case output flange for a larger one, which that flange would have to come from a later truck. This would give you all the parts you need, you'd just have to reconfigure them slightly so the driveshaft slip-spline still faces forward.
Changing the rear axle pinion flange may be more work than it's worth since it can disturb the pinion bearing preload.
Yes I’ve read that article many times. Is this the flange needed? https://fortwayneclutch.com/product...haft-flange-yoke-2-female-pilot-sku-2-2-1379/
I’m considering cancelling the alum driveshaft order and just getting the cheaper rusty steel one from the 98. How much of a difference will there be? Or is it just about lifespan?
When I swapped the one-piece in my truck, I swapped the pinion flange. That wasn't the best idea as it did end up ruining my rear axle over time. I didn't really care though as I had plans to swap in an Explorer axle anyway.
What's been suggested, is to swap the rear flange of the one piece driveshaft to match your existing driveshaft. But, to do that you need a different rear flange.
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Right, a "different" rear flange lol. How am I specifically to find this out???
I think this it.
You'd need to measure the u joint on the one piece shaft. Or know the size of the u joint at least. (1310?) And measure or know the size of the bolt pattern on your axle.