With my explorer I went from 3.27 gears to 3.73, and picked up 2mpg. I can almost count on 23mpg highway running 65-70, apparently by moving the engines most fuel efficient speed to the speeds I drove at normally.
A bug shield adds a bit to mpg by deflecting some of the air up off the hood and away from the base of the windshield, removing the drag from the hood surface and bypassing the 'clutter' of the wipers.
There's a lot of small things you can do to cars/trucks to improve mileage, a lot are counterintuitive. Smaller motors don't automatically mean better mileage, sometimes the small motor ends up overworked and using more gas for the same work. As a totally FLUKE example, with my old mustang 2, I went from a 2.8 v6 to a mild 351 windsor (headwork, cam, 725 carter carb) kept same gear ratio and tire hieght and went from 19-20 highway to -28- highway as long as I kept the secondaries closed, only got half that in the city if I was lucky.
Mileage was NOT anywhere in my considerations when I built it, but I went with the old rug style toploader overdrive tranny with a 3.25 low and a tall overdrive because I didn't want to change the rear gears and calculated that the extra low 1st & 2nd in the tranny gave me a final drive ratio that was lower than a 4.10 gear, was -hoping- that the taller overdrive would keep me in the same highway mileage rang but wasn't obsessed about it. Was realy amazed when I found out how good it was doing on the highway.
A lot of performance mods also work to improve mileage, higher compression ratios for one, simply because you are able to extract more power from a given fuel/air charge. Anything that is designed to improve efficiency from the 'racer' catalogs, without being intended to get a bigger charge into the engine (as in 'race' cams, or bigger injectors) will make for better economy
Driving technique makes a difference also, put it into the next gear as soon as it can be, get your foot off the clutch as soon as possible, don't feather it out for half a block as I've seen a lot of people do. If you don't NEED first to take off, second does fine and saves a few drops of fuel. added up a few drops here and there total up to a couple gallons. and don't use the truck as a rolling self storage bay, if you don't need it in the truck, get rid of it. I normally carry between 500 and 800lbs of tools in my explorer, and pick up a full 14 miles per tankfull when I run 'empty'.
Dropping the tailgate on my old 2.3 ranger 4x4 gave me an extra 10mph on the highway with the same mileage, or increased mileage if I drove at the same speed
ken.