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DIY Dust Shield


rumblecloud

Well-Known Member
Supporting Member
Joined
Mar 6, 2020
Messages
1,827
City
48022
State - Country
MI - USA
Vehicle Year
1994
Vehicle
Ford Ranger
Engine
4.0 V6
Transmission
Automatic
Total Lift
1-1/2 inch front leveling
Total Drop
Stock
Tire Size
31/10.50/15
My credo
What's the worst that could happen?
The brake dust shields on my Ranger are not so much. One is gone and the other is in ok shape. I've looked and found one set on ebay for $99. I know you can run without them but since I kinda finished my last project...
Got some scrap metal from a body shop friend (I think it came from a Dodge Ram pickup) and fashioned this primitive replication. Still have some finish grinding to do but so far, ok:

20220206_201752.jpg
 
definitely looks like it will work.
 
My ‘07 has some extra vent holes in the front dust shields and I hadn’t been able to find replacements. I’ve got some 16ga steel and I’m definitely going to follow your lead and make some like that. 🙂

Thanks!

Jazzer
 
I think 16 gauge is what I used. A little stiffer than the OEM stuff. I don't have any metal bending tools other than typical fender hammers. So pliers, bench vise, hammer and grinders.

Post pics when you get em done.
 
Some 15+ years ago had some snow chains break loose, crumpled a DustShield;
BenchVise+Anvil+BallPeenHammer to straighten it; cleaned up surface rust on all four & repainted FlatBlack.
Decided then I needed better winter tires; stopped using chains, only for a true emergency in heavy snow\ice.
 
I need to do something with mine on the 2011. One of the anchor points on each side has busted loose. I might explore the possibility of finding a properly sized flange bolt or a washer behind the bolt head.
 
I really don't know how badly they are needed, but I suppose they do offer some protection for the bearings.
 
I've got about the same toolkit. I think a decently round section of firewood, belt sanded flat, would make an adequate buck to pound the edges over.

-Jazzer
 
I really don't know how badly they are needed, but I suppose they do offer some protection for the bearings.

They are to protect the brake rotor from road spray. They probably do offer protection to the bearings as well.
 
I think this would be a great place to use a homemade wood buck.

I've got about the same toolkit. I think a decently round section of firewood, belt sanded flat, would make an adequate buck to pound the edges over.
-Jazzer

I just used the bench vise, but this is infinitely better. Cutting one today...
 
I really don't know how badly they are needed, but I suppose they do offer some protection for the bearings.

Myself and my car buddys have always called them rock catchers.

Nothing more annoying than going through a mud hole and getting a rock caught between the shield and rotor..
 
I noticed OP used "Dodge" sheet metal. I guess that means he'll be doing it again soon. :icon_rofl:
 
Looks good enough for government work, it is an item that is worth having on your brakes as it keeps a lot of stuff out of the caliper and pad area. Though I did have an Aerostar that infrequently got tiny pebbles caught between the shield and rotor. That can be a tad annoying.
 

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