Not to change "gears" too fast, but... (sorry, it's early)..
What kind of noise/sensation was it? I got my truck back in October, and have literally been going through it, almost weekly, and replacing stuff that's bad.. I bought one of the worst lemons, ever, and now I think I'm almost done, with the exception of a vibration/whir/rumble/howl that I can't tell if it's the transfer case or rear axle.. I don't get much play in the pinion flange or the axle bearings, but the last 2 techs I had take my truck for a ride heard and felt the vibration/noise, but said it would take them a day or 2 to sort it out, and I can't afford to drop the truck off with them since I commute 150+ miles a day..
Also, the other 3" Ranger axle was from the FX4's, as they had the 3.25" axle tubes.. I've found a few of them locally which I want to get to upgrade to anyway, but didn't want to drop a few hundred $$$'s yet if it won't solve my other issue first..
Also, how'd the test work out?? You haven't posted in a couple days, so I'm guessing it went well!!