• Welcome Visitor! Please take a few seconds and Register for our forum. Even if you don't want to post, you can still 'Like' and react to posts.

How to: Install an electric tailgate lock


korey89

New Member
Article Contributor
Joined
Apr 1, 2008
Messages
41
Reaction score
2
Points
0
Transmission
Automatic
As many of you know tailgates are pretty commonly stolen, and cost a lot to replace. And the fact that our truck lacks a factory lock also means that if you have a topper or bed cover chances are you can still open the tailgate. There are other solutions on the market that consist of a manual lock, but personally I don't want anymore keys on my keychain or another lock to remember to lock. The solution is this electric tailgate lock made by Pop&Lock. Here is how it is installed.


Here is what you receive in the box, everything you need to get it hooked up and working in no time.


Here is the part number for future reference.

Lets begin,


Since this truck has a plastic bedliner it will need to be removed to get to the access panel.


T30 Torx is required to remove the screws.


Start removing the screws.


With them removed, remove and place the bedliner piece out of the way.


Remove and place the access cover out of the way.


This needs to be removed.


But first it needs to be disconnected, a flat head scewdriver will take care of that problem.


Both are now open.


Remove the two bolts holding it on now.


Remove the handle piece and then slide the lock into place.


Put the handle piece back in place, then put the lock in between the bolt and nut like a washer. Now tighten it back down.


Lock and handle pieces are in place and secured. Now reattach the linkage rods, make sure to adjust them so that the tailgate can not open while the lock is in the locked position.



Now lets see how it works. In the first picture the bar is pulled out and in the unlocked position. The second picture it is pulled in and in the locked position. This will not allow to tailgate to open.


Now we need to run our wire, this drain hole will work perfect.


Wire ran through hole, the other end is dangling under the truck.


Wires are connected and secured out of the way of any moving parts.


Here is the wire dangling under the truck.


Start to route it through the frame.


The extension has been plugged in and the wire is being routed. I was unable to run the wire entirely through the frame, the exhaust gets very close and it would get too hot. So I started to run it in the rocker panel which is far from the exhaust and is where the wire needs to end up anyway.


Up the rocker panel.


I came up through the drain plug (make sure to cut wire loom so drain plug still has a seal. The wires for the passenger lock are right in the passenger footwell, all you need to do is connect them to your new wire via a wiretap. Please note, in the picture they are hooked up backwards. If you hook it up backwards you can unplug the bullet connectors that attach the wiring harness to the lock itself and switch them.

Test it, and make sure everything works how it should. Then put the access panel cover, the bedliner piece, and the passenger footwell kickplate back and you are done. Wasn't that quick?

Here is how it works,
http://www.youtube.com/watch?v=275akfduMPE

Here is a link to Pop&Lock's website for more information and ordering.
http://popandlock.net/
 


RobbieD

2.9l Mafia
Joined
Aug 6, 2007
Messages
3,882
Reaction score
3,453
Points
113
Location
Georgia
Vehicle Year
1984,1990,1994
Make / Model
Ford
Transmission
Manual
2WD / 4WD
2WD
My credo
Toonces drives a Ranger . . . . just not very well.
Nice tutorial. Thanks for sharing.
 

Southern3.0

New Member
Joined
Aug 6, 2007
Messages
699
Reaction score
0
Points
0
Location
New Port Nowhere FL
Vehicle Year
'96
Make / Model
Ford
Engine Size
2.3, what a turd...
Transmission
Manual
Thats a pretty cool setup, it wouldn't work for me though because I have to take my tail gate off when I get a pallet of tile, that and my tail gate is dented and not worth stealing lol
 

Sponsored Ad


Sponsored Ad

Staff online

Members online

Member & Vendor Upgrades

For a small yearly donation, you can support this forum and receive a 'Supporting Member' banner, or become a 'Supporting Vendor' and promote your products here. Click the banner to find out how.

Truck of The Month


Shran
April Truck of The Month

Recently Featured

Want to see your truck here? Share your photos and details in the forum.

Follow TRS On Instagram

TRS Events

25th Anniversary Sponsors

Check Out The TRS Store


Sponsored Ad


Sponsored Ad

Sponsored Ad


Amazon Deals

Top