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Electric fan or mechanical fan?


thenaderman

Member
Joined
Mar 1, 2011
Messages
12
Vehicle Year
1992
Transmission
Automatic
I was looking at my fan on my truck and its severely cracked due to age and needs to be replaced (soon!) but im not sure what to go with. I have heard that e/fans give more power and fuel economy, but is it worth the time and money and what are the benifits of the e/fan over the mechanicle fan?
 
hard to say.

you can see actual measurable gains, or none at all. totally depends on actual typical drive cycle.

hard part is doing a proper installation to maximize its efficiency.
 
E-fans free up a little power and fuel economy, they also quicken warm up times. They also only run when needed. IMO, they're well worth the time and money, and when properly installed, have no downside. I noticed a slightly quieter interior at low speeds (under 35mph), and the fan doesn't kick on 6 months out of the year in my area. The A/C also blows cold much quicker.

With today's fuel prices, it wouldn't take long for the fan to pay for itself in fuel savings.
 
I think you'll have to evaluate the conditions you drive in before saying it'll do anything more than the clutch fan. If you have A/C you'll probably need two fans, one for engine and one for use when A/C is on. If you use a lot of A/C then there won't be much "savings" as the electric motor doesn't operate on free power. If you also drive in stop'n go traffic during hot weather then the cooling fan will come on much more also using power and extra gas. You also have to install proper controls to activate the fan(s) that all add cost and diminish any hoped for payback. Using a complete junk yard donor will save considerable $$ and make sure you install the proper shrouding. As well the electric fan is only quieter when it's not running, otherwise it's very noisy.
 
This has been discussed and argued on this site COUNTLESS times. Do a search for electric fan and you'll get a ton of results. Some guys will argue all day long that an electric fan will do nothing for power/economy while others say it will. Do the research and decide for yourself because you will NOT get a concensus asking that.
 
This has been discussed and argued on this site COUNTLESS times. Do a search for electric fan and you'll get a ton of results. Some guys will argue all day long that an electric fan will do nothing for power/economy while others say it will. Do the research and decide for yourself because you will NOT get a concensus asking that.

Agreed. There are two very distinct groups here with two very distinct opinions. If you do a search for e-fan threads, you can form your own opinion, and we can all go on being civil with one another, rather than getting in a pissing contest once again.
 
I think you'll have to evaluate the conditions you drive in before saying it'll do anything more than the clutch fan. If you have A/C you'll probably need two fans, one for engine and one for use when A/C is on. If you use a lot of A/C then there won't be much "savings" as the electric motor doesn't operate on free power. If you also drive in stop'n go traffic during hot weather then the cooling fan will come on much more also using power and extra gas. You also have to install proper controls to activate the fan(s) that all add cost and diminish any hoped for payback. Using a complete junk yard donor will save considerable $$ and make sure you install the proper shrouding. As well the electric fan is only quieter when it's not running, otherwise it's very noisy.

its always yes and no to the subjective as to why the subject appears undefined.

and this statement is simply 100 percent untrue in some aspects. the proper fan for a 3.0 can run all the time and still use less power then the stock fan in ALL conditions. especially when the ac is on in stop and go conditions..and the ac will be colder in stop and go conditions with the proper electric fan to boot, the heat from the condensor alone will engage the oem clutch and it will certainly draw measurably more power.

will it change fuel economy in this stop and go situation? hell no. so payback is defiantly not going to happen that way, so thats true in light of those costs. and true if you are replacing a perfectly good running system you are satisfied with...not worth the coin or hassel at all.

but, if your in need of replacing the current system, or your ac sucked from day one off the lot, installing a good electric system can be cost effective and its also possible start off in the green money wise depending on how it is accomplished.

if you are an avid and high water off roader, its a worthwhile upgrade after a snorkel for most.




This has been discussed and argued on this site COUNTLESS times. Do a search for electric fan and you'll get a ton of results. Some guys will argue all day long that an electric fan will do nothing for power/economy while others say it will. Do the research and decide for yourself because you will NOT get a concensus asking that.

Agreed. There are two very distinct groups here with two very distinct opinions. If you do a search for e-fan threads, you can form your own opinion, and we can all go on being civil with one another, rather than getting in a pissing contest once again.

Yeah, it's a matter of opinion. I've had bad luck with aftermarket electric fans, so I steer clear of them. But there's a guy on here that has one off of a Taurus on his Explorer (IIRC) that liked it a lot.

EDIT: Let me assist you with some searching:

http://www.therangerstation.com/forums/showthread.php?t=71749



those that disagree and always point to the oem, have no..none....not one bit of credibility..over the last 5 years and since around the mid 90's for the vast majority of rwd cars are cooled with electric fans for some reason or another. and its not a matter of opine at the moment, and the reality is it never was. a matter of cost and reliability combined was a potential argument.

my opine at one time was that the mechanical fan was the only way to go too...it aligns properly with the k.i.s.s. principals so it has to be the right way! ...or so i thought. really with kiss it is. the lesson i learned. it is not always cost effective to be kiss principled.


if for some reason, you do think its opine based, you may want to open some hoods out there in 4x4 land on all of the dealer lots out there these days, make some calls to the various oems, and see what they have to say on the matter themselves. why they look like they do under the hood.

cooling, power steering, etc....see whats happening and why. and its more expensive for them to cool the vehicle electrically too so its not because its cheap. but it certainly is cheaper to do in terms of objective goals.


yeah, its not even debatable. i lost this argument to the dyno many many years ago.:thefinger: the electric fan won, i lost.


i was wrong to think what i did then, and the physics of the situation proves it out. as written above in the first post one can somehow conclude turning a 6 pound object is free cause its on a water pump and it is at only 20 percent lockup, but turning a 10 ounce to 1 pound object via the alternator/battery would use more power? :icon_confused:





I've had bad luck with aftermarket electric fans


i have certainly had bad luck with high dollar magazine orders and parts house stuff myself. almost all cooling issues i have experienced were my fault and usually combined with poor selection of crap parts. once understood, its the only way to go when replacing a system or starting from scratch with a engine swap etc..




Rearanger, exbass94, stmitch, shane96ranger. i just ask before you post on the subject again to simply look under the hoods of just about anything on the lot brand new today that is 4x4. jeeps, f150, silverado's etc... take the time to find out why they have what they have and get back to me on what you find.:icon_thumby:

or dont say anything unless its based in experience if the matter is so inconclusive.
 
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thanks for the feedback! But I went to a local parts house today and bought a hayden electric fan and thermostat switch and I plan to install it this saturday so when I get my own results ill let yaw know. Wish me luck lol!
 
Freaked me out first time I looked at the fan of my Zx2 (electric) during winter. I ran inside and told my brother that my car was broke because the fan was frozen. Then I realized it was electric after he stared at me with a blank expression on his face. I had only driven vehicles with mechanically driven fans prior to that.

Just thought I'd share.
 
the taurus fans from the 3.8 models are STRONG fans.. a lot of jeep TJ guys are using them. they work great. i think i'm getting one for mine. its a 2 speed fan, a lot of them don't even wire in the High side and they don't overheat.
 

dude, that is the biggest pile of shit on the subject.


it should define retarded.


improper application of physics principals and formulas will net wrong results.



just by the metrics given 1 hp to turn 1 pound only applies to the electric but 1 hp turns 6 pounds easily cause its on the pump being driven by the engine????


take the time to find out why right from the oem. post the results of that.



thanks for the feedback! But I went to a local parts house today and bought a hayden electric fan and thermostat switch and I plan to install it this saturday so when I get my own results ill let yaw know. Wish me luck lol!


thenaderman, not a fan of those...pun intended.

prefer the oem offerings, and the fox 4 cylinder setup for controlling them.
 
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just by the metrics given 1 hp to turn 1 pound only applies to the electric but 1 hp turns 6 pounds easily cause its on the pump being driven by the engine????

:icon_confused: You'll have to expand on that.


take the time to find out why right from the oem. post the results of that.
Wish I could, maybe you can post the OEM engineering data?

the proper fan for a 3.0 can run all the time and still use less power then the stock fan in ALL conditions. especially when the ac is on in stop and go conditions..and the ac will be colder in stop and go conditions with the proper electric fan to boot, the heat from the condensor alone will engage the oem clutch and it will certainly draw measurably more power.

Can you provide anything other than "opinion" for this? I'm open.
 
:icon_confused: You'll have to expand on that.


[QUOTEtake the time to find out why right from the oem. post the results of that.[/QUOTE

Wish I could, maybe you can post the OEM engineering data?



Can you provide anything other than "opinion" for this? I'm open.




are you near the detroit area...or near enough to make a trip? this will make it easy to provide evidence. and we will use YOUR truck.



taking a week to track down someone to deal with on the subject will prove frustrating yet entertaining for you for sure. probably be able to run for congress after that if your successful. i have had a impossible time trying to get anyone to go on the record here at this site, but i still pursue it. it is a goal.

some data that should be easy to find will be for otr applications. theres plenty of drivers here and i am sure some of them have electric cooling on thier big rigs. people scoff at that thought:dunno:

the 10000 cfm fans i have seen on otr's draw like 1.5 hp and 80 amps or something. reported to weigh 75-80 pounds and they need some space as its pretty huge.. but it takes up similar space compared to the original offering. i am guessing the radiator is 3 feet wide and nearly 4 feet tall on the ones i have seen, so the fan has to be 33 inches or so, not sure of the specific measurements, i looked it up once to see if they had small enough units for my planned diesel swap and it wasnt even close...small ones are like a foot thick with the motor.

without going into fin count, actual radiator density, static load ect etc...( i am not discounting those factors, its just for times sake), i readily understand the mechanical fan is usually more efficient at moving huge amounts of air. no way i argue that. but it is usually horribly inefficient at moving the necessary amount of air at the best times.

theres the actual supply companies that will give you data if your prepared with specifics. theres plenty of information on the internet. the rx7 thing is a joke, just totally bunk due to the mass issues, blatantly ignored in thais write up. its typical too, like everyone smart seems to like to ignore it. but i also agree with the prejudices about improper installations etc that the page is filled with...



You'll have to expand on that.







Of course, you're not necessarily after better cooling. You've seen those TV commercials or catalogue ads that promise "Up to 17 free HP!" by converting to an electric fan. Well, that's simply not true. There will be a horsepower gain for sure, on the order of 0.5 - 1HP. But remember that the electric power to run the fan must come from somewhere, and that somewhere is the alternator. Electric fans draw quite a lot of current. Most pull surges of 35A or more to start up, then run at 8A-10A. This puts extra load on the alternator. Ever pedaled a bicycle with a generator powered light? If so, then you will know that as the electrical load on a generator/alternator increases, the generator/alternator becomes harder to turn. Suddenly, all that "free" HP you just freed up is once again being used. This time, though, it is being used to turn the alternator. There is also an inefficiency in the whole system. We are converting mechanical energy, to electrical energy, to mechanical again to run the fan. This very inefficient, much less then just driving the fan directly via the mechanical energy of the rotating shaft.

Let's examine the "17 HP!" claim a little further to drive the point home. A little basic math is all that's needed.

One horsepower is 745.69 watts.
Therefore, 17HP = 12,676.89W.
Since W = Voltage * Current, 12,676.89W is 1056 Amps


So in order to do the same work as that stock "17HP" fan, an electric fan would have to continuously draw over 1000 A from the electrical system of the car. Clearly this does not happen. Now I'm sure that somewhere out there is a car or truck with a ridiculously inefficient and so poorly designed stock fan that it actually does rob 17HP from the engine as it turns. But since the RX-7 comes with a well designed freewheeling clutch fan as already explained, the RX-7 is certainly not that car.

There is a dyno chart floating around the RX-7 forums which supposedly show a car gain 10 HP across the board with no other change besides switching to an electric fan. I seriously question the validity of this claim as the 10 HP gain was shown throughout the entire RPM range, all the way to redline. As we all know, the fan clutch should have been disengaged after about 3000 RPM, so it appears that this car was dyno'ed with a stuck fan clutch.

We can do the same thing with regards to an electric fan and factor in the inefficiency of the alternator and the fan motor. Assuming it takes 1HP to turn the electric fan:

745W = 62A at 12V. This is obviously already incorrect since it's ridiculous to assume that an electric fan is drawing 62A continuously. But we'll continue anyway.

Assuming that the alternator and fan motor are both 70% efficient (an over estimate for sure considering the quality of automotive electrical parts...see Alternators) we need to take those losses into account.

So 62A + 30% = 62 + 18.6 = 80.6A
Then add another 30% for the inefficiency of the fan motor: 80.6A + 18.6A = 99.2A

If our e-fan really saved 1HP from the shaft of the engine, it would be drawing almost 100A from the electrical system of the car to do the same work! We can see that this is not the case, especially in a car with a 70A/90A alternator.





so...proof?

simple. well working loosely within the data of the mazda fan myth anyway..

we can say the fan on the mechanical side of the mazda genius mythbuster is able to do work that can possibly, and skeptically "according to the dyno sheets" consume 10 hp. soooo, maybe have that for the goal here instead of the 17 hp?? it is a tiny little wormy fawker fan for a tiny little wormy engine after all in the case of its oem life, agreed?

it is a fixed aggressive pitch fan..and it has (x) for mass due to its operational conditions. for the time its as efficient and cost effective as possible for the manufacturer no doubt.?.?.?...??

for an electric motor to turn that fan to its best cooling ability all of those million watt conversion bullshit numbers are likely very close.

totally believe it.

but.... that is not, NOT what the average 2000 cfm application little electric motor is turning. it does not turn a 4-6 pound object.... its turning the silly little plastic blade it was born with. generally its a carefully matched rpm specific range deal. and likely to be drawing 1/2 of a horsepower with all the conversion loss bullshit.


and that is measurable and calculable with an ammeter using the stated formulas here. so what is so hard to understand?


a clutch fan generally has a range of 15-20% unlocked to 80% full lock.

if the dyno result posted in the quote of 10 hp was because of some odd failure that was indeed 100 percent locked, just on mass...not including the resistance of the blade working.....i cant see where the unit can ever pull less the 1/2 hp unless it is unbolted from the engine:icon_confused:

best part of that artical, is that the rx7 factory power only ramped up from there and they went to electric fans in the following generation....and the reason was for them then in 1993 for the rx7,is the same as it was for ford in 2010 with the f150.

maximum efficiency


whats maximum efficiency mean?


maximum available hp to the wheel
max ac cooling at any speed
maximum potential fuel economy
maximum belt and pump life
minumum n.v.h. to get it all done


would i put a e fan on a mass produced 400 hp truck that any tom, dick, or mary will have a chance to operate like an idiot?
FAWK NO!


not clearer at all now? then i cant help ya.
 

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