Maybe this should be a new thread, but it's almost an identical question. I'm trying to mount a set of aluminum uni-lug wheels on a Ranger '87 XLT. It's an old 2WD work truck that I'm planning to use just for normal hauling and tooling around in, and cost is a consideration.
The stock studs reach, but using an pick tool I'm only counting about 7 or 8 threads going into the cone-shaped lugs nuts before they bottom. Seems like an extra 3/8 - 1/2' of stud length would be a safer installation.
So I've got basically the same issue that RedRanger2006 was talking about last summer. Stock replacement studs at Rock Auto have .566 (Dorman) or .570 (PTC) knurl for the front and .618 for the rear.
I found a set of trailer lug studs on Amazon that add just under 1/2" with a knurl size of .617, so I'm thinking I'm probably okay with using those on the back. Rock Auto sells a set of PTC studs that would add 1/2" to the front, but the knurl diameter is .560, so .006 smaller than the Dorman stock replacement.
This truck isn't going to be used for any kind of performance, racing, or off-road activities. If I use the PTC studs from Rock Auto on the front, clearly I wouldn't have the .010 oversize that Uncle Gump was talking about. Are those likely to be good enough (at about .006 under the stock size) for my purposes, or should I drill out the rotors and use the same .617 knurl trailer studs I'm planning to buy for the back?