I hate it, that this thing is fighting you so hard.
Brake work is not really complicated, and
usually they just straight-forward work after repair or servicing. And, it does sound like you have done the work correctly.
Looking at things that you haven't mentioned doing, the actuating push rod coming out of the vacuum booster into the cylinder has an adjustment spec. You may be running into something that's not usually a concern.
Although easier done during the installation, you may want to check that this adjustment is not way out of whack. If it's too short, the piston in the master isn't being pressed far enough.
This is the section out of the shop manual that describes how to check and set the booster push rod for the correct length. This is from the '94 manual, but it should be the exact same for your '92.
You can make the gauge block out of cardboard, just measure and cut it carefully so that it's accurate.