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The Road Ranger. 1997 SEMI


Havent seen any vanity plates for trailers here either. Licenseing is simple though, just bring a weigh slip in and depending on its weight determines the fee. When I built the ranger trailer I weighed it with as little on it as possible, shoulda pulled the bed too and would of just been the frame & axle. The axle weighs a lot less now since its no longer a original truck axle but a galvanized straight axle meant for a lightweight boat trailer. Some states its a real headache and they want vin #’s if built from a vehicle and a detailed bill of materials with receipts. My old flatbed I never did license, just borrowed the plate off the box trailer or ranger trailer if it was being used on the road.

Ears covered, eyes shut saying “ Nah nah nah nah!”

I know nothing.,,,

In Georgia it’s so loose, It’s almost criminal. One of the reasons I like it here…
 
Deadline looming, I wanted to get all the lights in and wired, as well as the plug to the truck, so all I had to do was throw down the sheets of diamond plate, and I can focus on the truck tomorrow.

Yeah, that didn’t happen…

I got all the lights from the tip to the back bumper on the sides done, and then I was going to take a few minutes and zip tie all the spaghetti hanging down before I started cutting on the diamond plate so I didn’t disturb the neighbors after dark.

Man, I never pulled so many zip ties in my whole life. I actually ran out of one size. It got too late to cut the diamond plate, I’m in suburbia, so after a break, I went out and I pre-fabricated and wired the left and right rear light panels.

I was going to bolt them on and wire them in, this is about 10:30, and I was looking for something, but I couldn’t find my flashlight (which was in my hand three minutes earlier). So I searched for the searchlight for 15 minutes. Then I found it right under my nose. When I picked it up, I no longer had any idea what I was looking for.

Lincoln was looking at me and actually literally shook his head, and I said it’s time to quit for today. I still organized a few things for tomorrow…
 
Just cuz I like talking about it, here's some pics after I brushed a lot of linseed oil on my trailer. After pressure washing, 2 days of drying:
IMG_0161.jpg


Linseed oil applied:
IMG_0163.jpg
 
There is a joke about wood and oil in there somewhere...
 
10:00am til 12:25am. This is fun?

I wired in the pigtail to plug in to the truck. I also worked on the center panel for the rear lights. Then I remembered I had to paint it black, and did so, and who knows what but I did a bunch of other things. Lincoln and I came in for lunch about 1 o’clock.

Then I backed the truck up close enough to plug the trailer in. When I was wiring the trailer, I used an old 12 V computer power supply to test everything from the terminal strip in the tongue. Everything was working perfect except one of the sequential turn signal lights. I made the executive decision to let it go for now.

Sooo, I hooked it up to the truck, and nothing worked worth a crap. Long story short, I fiddled around with the trailer wiring and even opened up the back of the truck and fiddled around the truck wiring for three hours, tired as hell, confused, (but you already know that), and basically pretty pissed off. My schedule was in the toilet.

Imagine my “happiness“ when I gave up on everything that I might’ve done wrong because I’m old and feeble and tired, and I did a continuity check on the pigtail to the truck. Of the seven wires, only three had connectivity, one of those was with one of the others, and the others were just dead. My depression era tendencies caught up with me, this was a seven wire cord I got who knows where years ago. When I cut it to length, and wired it to the plug, and stripped it for the terminal strip, all the copper looked good. After I realized that it was the problem, I’m not sure if I did it because I was curious or because I wanted to kill it for once and for all, but I cut it about every 12 inches on the bandsaw. First cut good, second cut good, third cut look like it sat in an acid bath for a year, fourth cut was mostly carbon, not copper, etc. amazingly, there was no damage to the outer skin, so I have no how idea how it got corroded in the middle. Learn something new every day. I was not a happy camper..

Soooo, when I re-grouped and went out about 4 PM, remember, I live in a subdivision, I shifted to cutting the diamond plate for the deck. I literally zipped it and threw it down and threw a few screws in it for the trip, it will all be redone later. I have to do the riser panel still, and I have to do the upper deck, but those will be easy. I can’t use the skill saw on aluminum sheet after 8 o’clock around here.

I shifted my focus to putting together the center panel for the rear lights, installing the lights, and wiring them up. Of course, I had pre-measured, and pre-cut everything to slide into the center slot. The left and right panels overlap, and I cut out each to allow for the stop light holes in the middle. But I didn’t account for the depth of the actual stoplights. It was too late to start sawing on something like that, so that will be first thing in the morning.

So around 10, I ripped the pigtail apart, the plug was brand new, and I used seven fresh brandy new wires to make the run. Now, a lot of this project, in your world, is half assed, and I’m sitting here fretting that you guys will make fun of my multicolored pigtail, so I had to think of a way to make it look like a real pig tail. So I dug in my box of vacuum tubing and radiator hose, and I found what I think is a vacuum hose, that was just the right diameter and length to cover all the wire and fit in the plug. So I rewired the plugs with brandy new wire, used WD-40 and a snake to pull it through the vacuum tube. Then I stripped the ends, ready to go into the terminal strip. I was going to wire it into, but I have the upper deck lifted (think of a drawbridge), while I was trying to figure out the problem, and I was pooped, so I put everything on the deck ready to go for the morning

Now, I was planning on leaving at eight in the morning, and I haven’t even touched the truck yet. Good news is the truck is roadworthy, so I really don’t need to do anything to it. Since it was only 11:15, I got the tires and slid them on to the hubs, finger tightening the nuts. No impact wrenches this time of night. Of course, I was so tired, that I put some of the wrong tires in the wrong place, so I only had to do it twice.

I picked up my tools, the ones I worry about disappearing, and came in and Lincoln jumped up and down like I’ve been gone for a year. How did I live all these years without a dog?

More to follow in the 40th anniversary chain…
 
I’ve got wheels and tires and deck and lights and a temporary license plate. That’s as close as I’m gonna come, I’ll be leaving Atlanta about 6 PM. I hope to be there before noon.
 
It can really get brutal sometimes trying to get ready for an event. Not quite sure how it always seems to go like that no matter how much you try not to. Sometimes it almost seems like the harder you try to meet the deadline the further behind you are on a project. About as welcome as a swift kick in the nads. But don’t worry, most of us have been in that boat. Safe travels man!
 
Rick, your "creation" really looked cool in the Carlisle pics.

Congratulations, and kudos, for building such a neat rig, and for buckling down and getting it done.

Hell of a "test flight", too!

Salut! :beer:
 
Rick, your "creation" really looked cool in the Carlisle pics.

Congratulations, and kudos, for building such a neat rig, and for buckling down and getting it done.

Hell of a "test flight", too!

Salut! :beer:

Thank you.
 
Ok, now it’s time for the rebuild…
 
Shocks question:

Remember, my third axle pivots up and down off the back of the truck.

When I first put it together, the swing motion was a little stiff, but that freed up with just driving it around. Then it got to the point where it would bounce up and down when I went over the smallest of humps or holes.

I got a set of coil over shocks from a little Toyota crossover and put them in. They have nothing to do with holding the truck up like the other axles, on the contrary, the concept was they hold the unloaded axle down so it won’t bounce.

The ones I have are too heavy and will not allow the back axle to ride up on something like a curb, so it’s possible I could lose traction on the drive axle. That became very clear on the 40th trip in all the rain I went through. It was fairly easy to break traction on the drive axle. There were no side to side control issues since the back axle held traction. So, my thinking was I just needed a lighter duty coil over shock.

Here’s where I need a shock expert. With or without a load, the overall truck performs perfectly, exactly the way I wanted. The two issues are that the added axle bounces with no weight on it, and with the heavy duty coil overs, it will not ride up on a curb or such so I could lose traction on the drive axle.

Do I need a coil over shocks? Or do I just need a plain shock absorber. I don’t need any extra load carrying capacity on the truck. Will a shock absorber, with enough travel, hold the axle down and keep it from bouncing?

The shocks I have have the eye on the bottom and the threaded rod on the top. I think I need about eight inches of free travel for it to do what I want. I’m completely happy with scrapyard shocks.

If more knowledgeable folks could chime in and let me know if a simple shock would be OK, that would be great. Then, if anybody knew what vehicle I might be able to find a set of shocks with that kind of travel, I would be appreciative.
 
I think just shocks would do what you want. The weight of the axle should keep it in contact with the road. 8" of travel is a fair amount, no ideas, sorry.
 
If you make the shock geometry worse by moving the top pivot forward and lower, it'll take less force from the axle to cycle the suspension, that's my only cheap idea for the moment :)
 
ATV or UTV coil overs.
 

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