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Explorer upgrades


I got the rear axle installed. The 117 final crawl is off the wall. The on-road gearing is nice now too, feels like I just turbo-charged the engine. I need to run brake lines to the back, and install the 3rd member up front.

I've got 35s coming, as well as a dual core radiator with a hi-performance e-fan and thermostat. I'm also going to fab up some linkage to shift my t-case from the cab.

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You just have to show me up dont ya. I went 111:1 now you are at 117:1.

Good to hear you got it in. Get that bitch up here for alumni run!!!!!!!!!
 
You just have to show me up dont ya. I went 111:1 now you are at 117:1.

Good to hear you got it in. Get that bitch up here for alumni run!!!!!!!!!


That's the plan.

It's damn nice not to have to burn the clutch to start out in high range. I'd actually prefer 4.88s or 4.56s. The 5.13s are too deep for driving on the road. Last night when I tested it out I was going about 45 and the RPMs were already over 2000 in 5th. I only got 5.13s because I got an awesome deal on the front.

And don't worry, it'll only be a matter of time before you go to a tripler or 305/NP435/NP203/NP205 and leave me in the dust. :)

EDIT: I mean, I'll leave you in the dust.
 
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That's the plan.

It's damn nice not to have to burn the clutch to start out in high range. I'd actually prefer 4.88s or 4.56s. The 5.13s are too deep for driving on the road. Last night when I tested it out I was going about 45 and the RPMs were already over 2000 in 5th. I only got 5.13s because I got an awesome deal on the front.

And don't worry, it'll only be a matter of time before you go to a tripler or 305/NP435/NP203/NP205 and leave me in the dust. :)

EDIT: I mean, I'll leave you in the dust.

EDIT(again) leave todd in the rocks, or mud
 
I'd actually prefer 4.88s or 4.56s. The 5.13s are too deep for driving on the road. Last night when I tested it out I was going about 45 and the RPMs were already over 2000 in 5th. I only got 5.13s because I got an awesome deal on the front.

Sounds like 35's aren't gonna be big enough, time for 38's :icon_rofl:
 
Got a lot done this weekend. I replaced the bad pinion input bearing on the D35 5.13 lockrite case. I used the bearing from my old case. When I was removing the pinion nut on the old case I had the carrier blocked with a socket so the gears didn't turn. All of the sudden...CRACK! I looked and the D35 housing had split down the middle, in true aluminum fashion. Glad I didn't try that on the new one. Got the bearing in, and got the front back together, so now I'm running 5.13s with a Lockrite in the front.

Next I went to run lines to the back and connect the rear discs. That turned into a real can of worms. Tons of rusted fittings, etc. Ran a new line to the rear, replaced the master cylinder, new driver side front line and hose, new passenger side caliper (due to a stripped out bleeder hole), and I already had new rotors in the rear.

So now I'm running 5.13s and a Lockrite front, with 4-wheel discs. Next on the list is a radiator upgrade, No-slip in the rear, and the new tires.
 
Just got a Lockrite for the rear. I decided to go with a Lockrite rather than a No-slip as the Explorer isn't my main DD and I don't mind a little racheting. If I could DD a welded rear for over a year I think I can handle a Lockrite. :)

Putting the 35s on is on hold right now until I find out if they're legal in WI.

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I have ordered a set of 4.5" Jeep coils for the front. I'll be replacing the F-150 coils with those. I'll be adding a swaybar as the Jeep coils should be much softer. Of course, I'll rig up a quick disconnect so I can disconnect the bar on the trail. Still waiting on the rear locker.

Today I swapped in a new 2-core aluminum radiator, along with new hoses. I got rid of my e-fan and went to a new mechanical fan. My cooling problems should be over.

I also gave the Ex some love, with some standard maintenance. This included new platinum plugs, cleaned IAC and MAF, and a new air filter. And man, my old filter was dirty after just 2 years of wheelin.

I have a question. I have about 1.5" between the radiator and fan. Do I need a shroud? If so I can probably pick one up at the yard...
 
ldeal cooling you need a shroud (will also keep the splash down when mud/water hits the fan). Idealy if you look from the side at the fan you want half the thickness of the fan blade showing and the other half inside the shroud
 
nice,i just picked my 8.8/D35 and cant wait untill its in, is the rust on your leafs from the salt on the roads over there?
 
ya its no big deal, i live in washington so you dont see that, thats crazy. hope to see the fineshed project.
 
You got the 35's yet?
 
Just got a Lockrite for the rear. I decided to go with a Lockrite rather than a No-slip as the Explorer isn't my main DD and I don't mind a little racheting. If I could DD a welded rear for over a year I think I can handle a Lockrite. :)

Putting the 35s on is on hold right now until I find out if they're legal in WI.

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if i can pass state stability tests in NJ, which has by far the strictest lift laws in the country on 35's i see no reason u would have any problems
 
Don't have the 35s on yet. I'm waiting to swap on the Jeep hubs, and modify my locknut washer so the wheel bearings don't come loose. Want the sway bar mounted before I go to those too. Tonight I'll be fabbing up a radiator shroud and installing the Jeep coils up front. I should have the locker in the rear by the weekend. Also hope to finally fab up some linkage to my t-case as well.

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