a year update, sorry long winded...
A bit of an update from the past year. So far I have accomplished quite a bit for not being home often. I am very happy with the results so far.
Swaped in the larger-bore throttle body.
The filler neck was replaced, no more fuel leak.
The heater core was clogged, Replaced, I have heat!
Replaced the rotted cat back with Flowmaster 40 and 2.5" pipe straight out the back with 3" tip. I'm going to add in a 90* bend to behind the rear tire because I am getting exhaust in the truck if the lift gate isn't closed just right. I also have to replace the cat. I lost a heat shield going down the road.
Speaking of lift gate, I put on a new gate with a lift glass, keeping it power lock, and did the spare tire flip. I'm amazed how much visability I gained.
Upgraded the headlights to the crystal clears, speaking of visability, hahaha.
Shocks all around, rear shocks with load assist springs, and Explorer springs on the back.
Figured out by sliding down hill at a stop sign in the rain that I didn't have rear brakes. By back-tracing I figured out the RABS module was bad, so replaced that. They work real well now. Tested when a couple of teenagers ran out in front of me.
I broke the old CV style drive shaft dumping the clutch/burning out getting back up onto the road after hitting the deer, so I replaced it with a new U-joint style.
The whine from the trans turned out to be the main (direct?) bearing. I have a reman trans waiting for either the old trans or the motor to die, along with the 4.0 clutch/flywheel. I'm still planning the 4.0 swap when the 2.9 dies. I'm trying to do both the motor and trans at once. Neither seem to be happening any time soon.
The 7.5 axle is getting swapped for the 8.8 when I find one with the 4L10 in it for a decent price. Did find one for $200, but it will likely be gone by the time I get home.
I gave my almost new 235/75-15 Goodyear Wranglers to my wife's cousin since they needed tires and haul around 2 kids, so I am now running P265/70-15 Yokohama Geolander H/T-S' all around. Much improved handling and traction!
All in all it runs and drives very respectable now except it still has the rough idle with a miss at about 1000-1200 rpm when warming up. The miss is supposed by watching the smoke "poof" from condensation as it warms. My only other wonder is a vibration I get at about "60-65" mph and up from the rear of the truck. Thinking either drive shaft balance which is supposed to be balanced at 3k rpm(?), or pinion angle after the lift from the springs, 1/2" spacer, plus the load leveling shocks. With the 30" tires 65 mph is actually, what, 75 mph?