Dana 28 rebuild question.


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Dijit

Forum Member

U.S. Military - Veteran
Joined
Oct 29, 2025
Messages
40
Points
101
Age
55
City
Aurora
State - Country
TX - USA
Other
2002 F250
Vehicle Year
1984
Vehicle
Ford Bronco II
Drive
4WD
Engine
2.8L
Transmission
Manual
Total Lift
None yet.
Total Drop
Stock.
Tire Size
235/75/15
Having a small issue at the end of my Dana 28 axle rebuild. Bearings were changed 6 months ago, so its the same hub bearings. Replaced worn U joints, seals etc. Original shafts. At the end of assembly before the manual hub goes on, I'm unable to get the needle bearing, and thrust washer on past the c-clip groove. Its exactly the same on the other side. Any ideas? No problems up to this point.
 

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I had problems with that on my Dana 35 when I had some mismatched seal parts on the inside of the spindle.

Maybe it's just me, but yours look like it has the thick splined washers like the D35 does. I remember my D28 washers being thinner...
 
Yep. May disassemble and check-out the seals.
 

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