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93 Ford Explorer-Running like crap


Z3CHYD

Well-Known Member
U.S. Military - Active
U.S. Military - Veteran
V8 Engine Swap
Joined
Dec 11, 2008
Messages
1,342
Age
34
City
Lancaster, PA
Vehicle Year
03
Engine
2.3 (4 Cylinder)
Transmission
Manual
Total Drop
3 front 5 rear
Tire Size
225/60R15
Ok then here goes...Bought my 93 Explorer Sport 2wd 5-speed 4.0. After a couple weeks, very once in a while while going up a hill or giving it a decent amount of gas, it would sputter a tad and hesitate a little. sometimes the CEL would come on, then go off when I got off the throttle. Then it started sputtering and popping at 3/4 pedal to WOT, so I would baby the throttle and it would run decently. Now...I start it and I idles ok, but has little power and almost sounds like its running on 5 cylinders (which it isnt, i checked the voltage to each one). So far I have: cleaned the MAF, replaced BOTH o2 sensors, dumped in fuel system cleaner, new plugs and wires, new water pump, new oem air filter. I'm lost as to what I can do. anyone else have this problem? How did you fix it?
 
It could be your throttle position sensor. A couple of years ago my 94 3L felt like it was running on 3 cylinders and the CEL would flash on and off. Went I would floor it, it felt like the other half of the engine would kick in. I sprayed inside the plenum with some intake cleaner and replaced the TPS, reset computer and it felt normal again.

Were would the throttle position sensor be on a 4.0? Im guessing its the sensor thing thats on the drivers side of the intake?
 
Hey, I know how frustrating a crappy running 4.0 motor can be. I second the thought of checking out the throttle position sensor (TPS). Just in case you haven't found it yet, I thought I'd post a 95 Ranger 4.0 under the hood picture for you with the TPS squared in red. Hope yours is the same. It's not hard to get to, but the two screws attaching it can be in pretty tight. Make sure you use the correct sized screwdriver (tight fitting) and lots of pressure to break them loose without shredding the phillips heads. My Haynes 93-97 Ranger repair manual has a pretty good step-by-step TPS checkout procedure in it, and I don't even think you have to remove the TPS to test it. I would highly recommend investing in a similar repair manual for your Explorer, if you haven't already done so, to check components before replacing them (save some $$$). Just in case your Explorer 4.0 is not the same as the attached picture, disregard everything I have said because I am far from being an expert. Good luck... :icon_thumby:

sluhbmet

Ranger40.jpg
 
Ok then th sensor looks exactly the same as it was on my old 2.9, I also have a. Lille extra tps sensors from my 2.9, are they the same? Just wondering because inhave quite a few lol
 
In short, I don't think they are exacly the same. I looked at a couple of parts websites (rockauto and oreilly) and I could not match up any of the available throttle position sensor part numbers for your 93 Explorer 4.0 to any year of Ranger with the 2.9 engine. They may look similar, but the connector and/or internal resistance measurements will most likely be different. Again, I'm kind of a novice at this Ranger repair stuff, so if one of the "higher-ups" says anything different, be sure and heed their advice.

A couple of thoughts:
1) Most auto parts stores have the ability to test a TPS for you with a couple of alligator clip wires and Volt/Ohm meter. Call around to your local auto parts stores and see if they might be able to help you. You might have to pull it off and take it inside for them to test it though. No biggie... I just don't want you to waste money on a part that might not be defective.
2) As mentioned in my previous post, a Haynes or Chilton's repair manual is a handy tool in troubleshooting and repairing problems with these vehicles. Just before I went to bed last night I remembered that most public libraries carry one version or another of these repair manuals that can be checked out if needed.

As always, Good Luck.

sluhbmet
 
here's the vacuum line that was unplugged, I couldnt find any place were it would plug in, but I didnt see any so i I just plugged it
l_f5ab2d2468ba4e08ada88d7e02fcf777.jpg
l_8d52c1f1f2ac4bd5a8e11089e98baf96.jpg

l_6c4b13f0714849acb380d57deccb9a4e.jpg

its right next to the passenger side of the intake, next to the oil filler neckh
 
I went to a friends garage and got my system scanned, and the stored codes read "MAF Signal too weak" so does that mean its no good? or can it be fixed? I don't have the money for a new one
 
Go to wrecking yard and get one

thats what i was thinking, i cleaned mine already, and there wasnt any difference. I'll clean the connectors with Dielectric grease and see if that does anything...if not ill get one (or two) from a yard i go too
 
That vacuum line might go to that fuel switch hiding beside the intake towards the front of the engine. And for the life of me I can't remember its name right now.

Its hard to spot and goes damn near under it.
 
That vacuum line might go to that fuel switch hiding beside the intake towards the front of the engine. And for the life of me I can't remember its name right now.

Its hard to spot and goes damn near under it.

Yea I'll take a other look and see if I see anything
 
Well here's a good update. I found were the vacuum line goes! It plugs into the other end of the line that plugs into the airbox. So thats solved. Also I went to the junkyard today and got a used MAF from another 93 explorer sport. I unplugged the battery, installed the junkyard MAF, waited 10 minutes, and plugged the battery back in, started it and.....success!! it runs alot better than it did, now I can drive it up a hill in 4th again. The pipe that connects to the 2nd cat was cracking, and that fell off, so I took the cherrybomb and piping after it off until i can "rig" something in the near future, but I dont care about that at the moment, I'm glad its running better. Not 100%, but its not a new car also.
 
well now the left exhaust manifold gasket is blown out, so I have to get around to replacing that...
 
Last edited:
well now the left exhaust manifold gasket is blown out, so I have to get around to replacing that...

There was never one from the factory...good luck not breaking the bolts. A one hour job can easily turn into a one day trying to remove the broken bolt(s) in the head.
 

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