if it is just a single click right after you engage and start moving i believe that would be the hub actually locking in. in my uncles truck the wheel has to make a full rotation before the 4x4 fully engages.
Yo,
You might take a look at the passenger side axle and check the caps on the u-joints. If one or more are missing, they might be clacking around there.
And remember, on the passenger side axle, there are two u-joints, you might have to crawl in behind the axle to see the inner one.
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