1993 4.0L OHV Rough Idle


OneWatt


U.S. Military - Veteran
Joined
May 11, 2026
Messages
1
Points
1
City
Spanish Fort
State - Country
AL - USA
Vehicle Year
1993
Vehicle
Ford Ranger
Drive
2WD
Engine
4.0 V6
I have a 1993 Ford Ranger XLT, 2WD, 4.0L OHV, Automatic Transmission with 190,000 miles. The truck had been sitting for about 5 years and the fuel system was shot.

I flushed the fuel system and replaced the fuel pump and filter, fuel regulator, spark plugs and wires with new parts. I cleaned and "rebuilt" 10 fuel injectors and used six with equal flow rates. Of course replaced both intake gaskets in the process. I replaced most of the vacuum lines and confirmed there are no leaks. The IAC was stuck, so I replaced it with new. The truck ran pretty good at this point, but I still have a rough idle. I have since replaced TPS, CKP, O2 sensor, and coil pack with new parts. I also replaced the ECM, MAF, and ICM with parts from a junkyard with no change in idle.

The rough idle starts about 30 seconds after startup as the idle settles down to around 600-700. When it warms up the idle is about 600 and the vibration is worse. When I step on the gas, there is little hesitation and the engine seems to run great at any speed above idle. If I disconnect the IAC when the engine is cold, the idle drops. When the engine is warm there is no noticeable change. I put an oscilloscope on the IAC and the voltage is pulsing from 2V to 8V at about a 50% duty cycle. Is this normal? I was expecting to see 0-12V pulses. If I snap the throttle open, the pulse width shortens to about a 10% duty cycle which is expected then returns to 50%. Also, If I hold the RPMs at around 3000, there is no change in the duty cycle. I would expect the IAC to remain closed at anything above idle. Both ECMs (original and junkyard) are doing this. Resistance on the white/blue wire between the IAC and ECM is 0.3 ohms. I jumper-ed the red wire on the IAC directly to bat+ and there was no change in the signal or idle. The red wire also reads about 0.3 ohms between the IAC and bat+. I cleaned and re-seated the salt and pepper connectors.

1993 4.0L OHV Rough Idle

A couple of cylinders have compression of about 130 while the rest are at 160. A vacuum gauge shows a little jitter at idle indicating a valve issue. Could these mechanical issues be causing the rough idle yet still allow the engine to run fine at anything above idle? I soaked the piston in some Sea-Foam and added some to the oil in hopes of loosening any possible stuck rings. I will do another compression check after I change the oil in another 100 miles.

This free truck is getting expensive. Any ideas would be appreciated.
 
Certainly possible. Engines always seem smoother at higher RPM. They usually aren't as much better as they sound. It's just that the higher speed hides lumps better.

Anecdotal, but I've had similar idle with 2 different engine now. Using the same PCM and wiring harness. (Different injectors. Even a different type.)
 

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