So I still don’t really want to talk about yesterday, but I suppose I should…
My goal was to work on the green Ranger, get the plugs and wires changed, fuel rail and injectors, harness, bolt the headers on and set it in place. The wires were stamped Ford and 1998 and the plugs were Motorcraft so I’m thinking they were all original, but a test Friday night had two of the plugs out without any trouble at all with a 3/8” ratchet. Plugs are completely toast (no idea how it ran, the gap is over .060 and they are badly fouled). But at any rate I had a high degree of confidence that it was going to work. I needed a thin wall socket for the back plugs but I figured I could taper a cheap socket and be golden.
Enter Saturday morning. Managed to get one of the back plugs out without a modified socket, another of the front ones, then snapped the #1 plug off. Fine. I’ll move on and go run for parts later. Figured I’d pull the intake. Well, one of the 5.0 cover screws came right out after cleaning around it and stuff. The other, well, I broke my T-20 with a 1/4” ratchet, then two more T-20s with my 12v impact. Dug out a fourth and tried a hand impact (one of those you hammer on) and stripped the screw out. Decided to make a parts run. Got what I thought I’d need, got back, modified a socket, pulled the rest of the plugs with no problem (figures), and fought with the broken one for hours. Heated it with an acetylene plumbers torch, used Freeze-off, chiseled around it until I got every bit of rust free, put a punch that fit down to the shoulder and hammered on it to shock it free, worked at it with an easy-out, rinse and repeat. Finally thought it started to budge so I leaned harder and snapped the easy out. Tried to get that loose or shatter it but no go. So it’s looking like the head has to come off now.
At this point I feel like I’m hosed either way and maybe I should just go for broke and give the motor a good going through or rebuild it. Was trying not to get that involved to save on money and time, but if the heads have to come off, I feel like I should just do it right. Not exactly what I needed right now with everything else broken.