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Why am I seeping coolant???


harriw

Well-Known Member
Joined
Nov 22, 2008
Messages
225
City
Western NY
Vehicle Year
1994
Transmission
Manual
Hey folks,

So I was putting air in our vehicle tires tonight, and after parking the Ranger ('94 4x4 w/ 4.0, 5spd, ext. cab - daily driver, stock) I noticed a puddle of coolant under it. I keep a close eye on this system in particular. Primarily because I hate plumbing and am always looking for leaks, but also because I've been noticing the level in my reserve reservoir slowly dropping lately. I know I occasionally seep a tiny bit of coolant where the upper hose connects to the thermostat housing/water outlet. When i changed the thermostat 2 years ago I re-used the existing outlet, but the end was gnarly enough that in hindsight I really should have replaced it. Ever since, I tighten the hose clamp whenever I see it acting up. I also occasionally get a tiny bit of seeping at the other end of that hose at the radiator, but this is rare, and very minor - doesn't even drip. But I think the real cause is possibly a leaky heater core. Pass. floorboards have been damp, but they don't smell like antifreeze... Despite the lack of odor, I think I've convinced myself that that's what it is, and had planned to replace the core when it warms up a bit.

But none of this has ever resulted in a puddle under the truck - not even a drop (just quarter-sized spots of oil from my valve covers). I spent a while looking around with a flashlight, and was puzzled to see what looked like multiple possible causes. It looked like my upper hose-to-housing connection was acting up. I suppose it might also be either the temp sensor or the heater hose connection there - they're all kind of bunched together in an awkward spot. But it also looked like the water pump seal may be leaking on the pass. side (hard to tell though - this may have just been a drip path from above). I also noticed a slight drip from the connection between the lower rad hose and radiator. As well as what looked like seeping from the edges of the radiator itself - on both sides, near the bottom, where the plastic edges meet the metal. It almost seems like the pressure in the coolant system is too high, and it's seeping out all over?

Now the odd part: As far as I can tell, there's nothing coming from any of the weep holes on the water pump, and not a drop from the radiator fill cap(isn't the cap supposed to protect against high pressure and release before it blows out somewhere else?) Seems those are the two places I'd expect to see leakage first if there was a pressure problem... Also, I don't recall which side of the radiator is the pressure side, but either way, if this was a pressure issue I shouldn't see a leak from BOTH sides, right?

After looking things over, I figured I'd take it for a spin around the block to warm it up and get the thermostat to open, then watch for drips anywhere. Well, I got it back to the driveway, and found that most of the drip trails I'd seen were actually drying up. So.... I get a coolant puddle under the truck from pulling 5 feet up the the garage to put air in the tires, then backing it out of the driveway and back in to do the rear tires. But driving it around the block for 5 minutes does nothing?? Not really any unusual stress put on it lately either. It did get driven a lot more than normal on Friday (my wife got a flat tire Friday, and I went into the city for dinner with a buddy Friday night), but nothing I would consider stressful use.

Temp gauge and truck in general has been acting quite normally leading up to this (other than the slight drop in resevoir level I mentioned). The gauge does fluctuate significantly as the thermostat opens/closes (from between the 'o' and 'r' down to the low side of the 'n', and back), but it's always done that (well, at least since I replaced the tstat that was stuck open when I bought it - never got up to the 'n' in that condition), and from what I've read that's normal for these trucks. Oil has always been normal, so no internal leak. I admit I didn't think to check that tonight though (didn't occur to me, since the leak appeared to be external). As I said I replaced the thermostat 2 years ago, and I got all new hoses at that time. I also had the whole system flushed shortly after that. I threw on a new radiator cap for good measure a year or so ago. So besides some annoying seepage and my heater core (presumably), I thought I was in good shape. I had planned to to have it flushed again sometime this fall.

So, what gives? I'm due for inspection this month anyway, so I'm thinking of having them check the coolant pressure. And I've been kicking myself for 2 years for re-using that water outlet. Since I was planning on doing the heater core anyway, I was considering replacing the water outlet too (and thermostat while I'm there) once things warm up. But I didn't really want pay to replace the entire cooling system. What about the head gasket - is there a good place to look for coolant leaking from there? I also have a small oil leak at the valve covers and have been hoping the budget will allow me to replace them this summer (need new covers as well as gaskets - my current covers aren't worth putting back on once they're off). Should I be considering replacing the head gaskets too?

Anyway sorry this was so long, but I wanted to provide as much info as I could. Any thoughts on what might be going on to cause multiple seeping leaks like this? Or some other cause for what I'm seeing? Any comments or suggestions would be greatly appreciated.

Thanks very much guys - any help is greatly appreciated, as always.

-Bill
 
I didnt feel like reading the whole thing.. Sorry.
But I started losing coolant and My oil was Chocolate Milk like, if its like that you have a cracked head.
 
From that I would pressure wash the entire engine and start with a clean slate. If you are getting any sort of leak or moisture from the thermostat housing I would replace it and make sure to check out the hoses to cause that could be rotting and not sealing up properly. I to have a "weaping" heater core but I haven't gotten that ambitious to do it as I am quite sure the entire dash has to come out. You shouldn't have to worry about head gaskets on a 4.0 unless its been hot before. Also a possibility is lower intake manifold gasket which unless you look really close could look like its coming from the t stat housing but that sometimes is followed by a oil leak as well.

Also I should have mentioned this first off but I would rent or buy a cooling system pressure tester from a parts store and pressure check the system. that will make identifying any leaks so much easier, just don't go higher then the system rated PSI

Hope that helps and keep us posted
 
Hey guys,

Thanks for the ideas - and thanks for reading! That was even longer than I thought.

Anyway, I ran out and checked - oil is fine, no mixing there at least.

'94 heater core doesn't sound too bad ('95 and up is the killer) so I don't really have an excuse. Never overheated, at least since I've had it.

T-stat housing-to-engine mating surface looks absolutely fine. It's only from the water outlet end of the housing to the hose that leaks. If I do that, I'll replace the upper hose too just to be sure I get a good seal.

That's a good idea - I'll see about getting a can of de-greaser and cleaning things off thoroughly.

Regarding the pressure tester, I can probably pick up a rental. I'm intruiged by your comment about running up the pressure though. I expected this to be just a pressure gauge I hook up to a hose somewhere. Can you actually use one of these to pressureize the system (say, with a compressor?) and see where it leaks first? I guess you'd drain the coolant first, and pressureize it with the engine off? How would you force the t-stat to open for this test (or would you remove it first?) Looks like I have some research to do...

Thanks again!
 
Regarding the pressure tester, I can probably pick up a rental. I'm intruiged by your comment about running up the pressure though. I expected this to be just a pressure gauge I hook up to a hose somewhere. Can you actually use one of these to pressureize the system (say, with a compressor?) and see where it leaks first? I guess you'd drain the coolant first, and pressureize it with the engine off? How would you force the t-stat to open for this test (or would you remove it first?) Looks like I have some research to do...

Thanks again!



Actually the tester has a hand pump kinda like a bike tire pump and a gauge on it and you pump it up to the psi on the cap. Usually 10-12 PSI and then leave it sit for awhile and it should stay put. It will pressurize the entire system and if you have a leak it will show when the PSI starts to drop and hopefully you will be able to see a visual leak, thats where starting with a clean engine helps big time
 
Also it should have an adapter with it to test the cap to make sure the spring in the cap isn't weak to make sure its not purging at a low PSI.
 
Gotcha - looks like they screw on in place of the radiator cap? Also looks like you could leave it attached - hand pump and all - and run the engine to see what the running pressure is?

By the way, where do you folks go to de-grease? I don't really have access to any gravel patches, and I don't think I want all that crap sitting in my driveway (nor do I or my neighbors don't want it running into the storm sewer). Will the do-it-yourself carwash places let you degrease your engine in one of their bays?

Thanks again!
 
yeah I usually just go to a self serv wash, they have a engine wash usually but even that and water usually will do what you need. Or you can use a degreaser and do the rest of the truck while that sits and go back and wash it down, just don't focus on the coil packs or ignition parts
 
Gotcha - looks like they screw on in place of the radiator cap? Also looks like you could leave it attached - hand pump and all - and run the engine to see what the running pressure is?

By the way, where do you folks go to de-grease? I don't really have access to any gravel patches, and I don't think I want all that crap sitting in my driveway (nor do I or my neighbors don't want it running into the storm sewer). Will the do-it-yourself carwash places let you degrease your engine in one of their bays?

Thanks again!

you can use the self serv cawashes.........also at your house hose down the engine bay and suspension and then hit it with Simple green........it will soak in and start to degrease..............the go to the carwash and use there bay

*you can wrap the alternator, coils etc with saran wrap
 
check your heater control valve that runs to the heater core. i had almost the same issue. i finally noticed dried up coolant on the valve. it's about $25 and easy to replace. good luck.
 

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