Recently tackled the whole rpm and motor size thing on my franken compressor. It a 60 gallon that came with a practically new pump and motor, but looks like PO misswired and fried the motor. Two cylinder pump rated for a 5 HP motor and max rpm of around 1450. Manual speed a 5 HP motor around 3450, but all the affordable motors I could find online were 5 HP SPL with no explanation of what the SPL means, most explanations is peak or surge.
Got lucky and had an old Sears compressor motor from one that the tank rusted out on. Perfect specs, just needed a mounting bracket and correct size pulley. Get the second belt installed tomorrow and it aught to be ready to set pressures and run. Dad has done most of the work as something to mess with in between cancer treatments.
Not just got to figure out pressures. Tank is rated for 150, pump for 145, and I bought a switch preset for 135/90. Apparently the old safety valve is set around 130 since it releases before shutoff. I want to run at 135 and buy a new valve for 140. Dad wants to drop for valve, so around 125 max. I'm going to let him do it for now, but undecided if I'm going to buy a valve and crank it back up when I get it home.
So do shrapnel wounds from exploded PVC pipe. Just saying. Not sure how I'm going to plumb my shop, but I think I'd rather wrestle with a 100 foot hose than risk shrapnel from exploded pipe. Actually, I'd do a few shorter daisy chained, but still lots of hose. Yes, I know how annoying it can get, in my former line of work it happened almost daily.
For now I'll definitely be using hose as my shed is a temporarily work space that hopefully isn't far from getting replaced. When I get to the point of building a shop and plumbing in my air compressor it will either be with copper or pipe. Probably the latter, as it's what is used at work, works well, and is a little sturdier than cooper. (Meaning not likely to bump into and crush.)
A few thoughts, none of this is meant as criticism:
First, don’t put a higher pressure limit relief valve on it. Never in your wildest dreams do you want to put an increased pressure relief valve on anything. If you think PVC pipe is exciting when it explodes, go online and look at ruptured air tanks. They’ll take the building down at the same time they take your head off.
As regards to copper, I considered that, and I just looked, but I can’t find it right now, but I saw something where the solder joints on copper are actually weaker than the PVC pipe. When you glue the PVC pipe, it’s basically all one solid piece of plastic. With enough pressure, the sweat joints can pop loose. Didn’t make sense to me when I read it, but I did read it. Point being, be careful.
And then let me say, I always used to run my air systems at home at 100 or 120 psi. Then I had an epiphany about a dozen years ago, that I never really need air over about 50 or 60 psi for the stuff I’m doing. if you use a strong air impact wrench, that takes some pressure. But for 90% of the stuff, why would you need that much air pressure? Just trying to help you think it out
Soooo, if you go with PVC, and you follow the rules and put in some safety features like I’m talking about, it should be fine for daily use.. Of course, you have to use the right thickness, PVC, and you have to consider the temperature swings in the spec.
And, although I have a pipe system around my garage, on the feed end, I have about a 3 foot hose that plugs into the compressor. If you do that, you can run 50 psi air through your system, and when you need to use that big impact wrench, disconnect the system and run it off the hose and run the air pressure up.
Finally, compressed air costs a lot of money in electricity. If you run half the pressure, it doesn’t cut the electric bill by half, it cuts it by the square root.
Nothing critical, not ever, just food for thought. Hope it helps.