Phew. Starting to get the idea.
Definitely learning a lot--day in the life of a dedicated ranger buff, etc.
Enjoying the camaraderie of all who join in the threads.
But still have some unanswered questions.
How do you get any work done between prep & modding & forum posts?
Seems like 24hrs of constant measuring, speccing, posting, looking, grinding, hammering, posting, welding (left out a lot other stuff).
When is there time for some serious (final) wrenching?
Delicate torquing to spec and such niceties.
Or forum postings, for that matter.
1. Chase unassembled garage structural panels in high winds & restack.
2. Inventory parts vehicles and dissassemble parts-o-the-day.
3. Inventory & clean up (find/use metal pieces of all shapes) main bone yard.
4. Add/feed fresh scraps to yard as needed (may come in handy later, often same day).
5. Chase down myriad metal part nos & sizes (nearly as tough as #1).
6. Quickly post requirements on forum, answering questions as required.
7. Meanwhile, determine how much length, width or diameter to grind off (the real rub!) to make things work.
8. If any item over grinded (got carried away with fun job), repair welder then attach new (old, really) metal where needed.
9. Grind off proud spots from latest welds (predict grinder is next equip item to need repaired).
10. For good measure, also grind down (still fun) & hammer home (sledge almost as enjoyable to use) rubber components ... to customize fit among crafted metal parts.
PS--Do grinder wheels need cleaned after use on rubber? Or do you instead turn the rubber on a lathe of sorts?
11. Check online postings for responder tips & suggestions (or let them know you already figured out a workaround).
12. Post online tips & suggestions to help others performing impossibly advanced re-builds.
13. Tow stuck vehicle of the day (buried to rims, won't start, in way of next tire change, etc).
14. Turn down offers of donated run flat tires (most on hand run flat already--every 2 days or so).
15. Repair tire pressure machine (leaks and runs flat every night--but that's ok, if you hear the leak it's putting out pressurized air).
16. Rotate tires once per shift (got it down to a science--shouldn't take more than 2 days i.e. 4 shifts ... er ... 6 shifts a week tops, since 24/7 operations in progress).
17. Run to store to purchase rare metal objects not found (& grindable to size!) within home scrap yard. Gotta plan carefully for this--the better stores aren't open 24/7. Put in careful thought on which vehicle needs best tires rotated onto it to permit a parts run.
18. Post on forum what you did that day to your ranger (& other vehicles in fleet).
19. Carefully reply to the still confused. Provide lots more detail when necessary.
20. Not sure you're taking adequate care to grease & paint when required. Maybe that happens when build is complete?
Rinse & repeat.
Bet you rebuild your parts vehicles next. But where'll they get parts from, eh?
The one part I'm most unsure of, is how do you know which vehicle is the daily driver (for whichever family memb needs to use it that day)?
The one with the best tires of the lot?
The one whose carb works within 15 min of ignition key turn?
The one not currently being welded?
I'm close enough to want to visit to see how you work so efficiently.
You seem to complete a lot of project steps every day. Relentless & grinding progress.
Wait! Strike that idea. Gots me a new vehicle now.
Got rid of my '04 Ranger XLT extended cab 2WD 4.0L after only 18 yrs--before it needed that kind of major repair work.
Was still a baby (running strong at trade-in) & admit to regrets at tossing it out with the bath.
So much I could have done to it: realize now I'm missing lots of fun (& hard work).
I did lots of things to this (and prior vehicles over the many years), yet summed together wouldn't hold a candle to even one of your daily reports. Well done, sir!
Like you (if I understand the scenario), I don't have a suitable work garage (mine's sort of small, with no hoists or lifts; have to prop open the manual roll-up door with a long, trimmed stick from Lowe's just to get in the new ranger--without busting the newly swapped & shortened stub antenna--and wife uses other half. Vehicle doors can readily ding each other. No place for birthing a rebuild treasure.)
But truthfully, I cannot afford a mix-up while visiting your work site.
Don't want to have to look over the entire fleet to see which one I'd have to fix up to drive home (the one to which my good wheels 'n tires got rotated). Don't you have any sputtering golf cart loaners--with 18-in rims and aggro rubber & less than major suspension problems?
Meanwhile, starting to learn what I'll have to do (eventually, if ever able) to keep new one running for many decades.
Just got Krown rust-proofing on new veh the other day. Think it definitely helped to keep the old ranger for 18-years (but only had Krown applied about 3 times over that period).
Good stuff! Enjoy the reads. Laughing (but learning). Groaning along (lot of the time).
Sympathetic vibes (my knuckles turn white and ache after going thru some of your gripping adventures--and I'm sure I've joined the forum too recently to have read about your worst project problems you've recounted).
Like to see a pic when you get the green ranger done!
Keep on rolling & very best regards,
--Spif