http://www.therangerstation.com/Magazine/Apr04/offroad.htm
Here's a tech article in our library showing you how to modify the hubs to stay locked all the time. The Ford Rangers with IFS D35 front axles from 2001 on (including my truck) are all live axles (in simpler terms "Ford dropped the vac hubs and allowed the front axle/cv joints/driveshaft to spin with road speed). There is hardly any drag and it is reliable as the only failing point of 4wd not engaging is at the transfer case. So, go ahead and lock them. Your 98 shares the same front drivetrain as the newer 4x4s except for the hubs.
After a bit of research... maybe you can help confirm.
Up until 2001, the 4x4 was activated in 2 places. At the wheel and at the transfer case. In other words, the wheels freewheel on the axle and the axle freewheels at the transfer case.
After 2001, the 4x4 is only engaged at the transfer case. So the wheels and axles always spin at road speed (known as a live axle, right?), but the axle freewheels at the transfercase.
Reason being, is I have a 99 that intermittently works. Sometimes it engages, sometimes it doesn't. Sometimes it winds and clunks and sometimes it doesn't. Unfortunately it has the PVH's and I've had the problem ever since I replaced the wheel bearing/hub assembly. I can't tell you how many times I've taken them back apart to check/replace o-rings/lube up and it still only works intermittently. What's worse, is I discovered last night that it pops out of 4x4 and I'm trying to get the cheapest fix.
Right now, I'm thinking I'll follow the article on permanently engaging the PVH, which will make it like the 2001+.
If that doesn't fix it, then replace the transfer case motor
What do you guys think...?
Thanks for all the help.
