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SAS front suspension ideas


One of my buddies has been wheeling an early Bronco since the early 90's if not earlier...said he had the same issue with the C bushings. They are fine for road and mild wheeling but when you cycle the suspension to both ends of its travel many times and they just fail quick. He and I both welded little strips of metal to the sides of the caps and radius arms to keep the bushings contained, that helped a lot but just delays the inevitable.
 
I have a local buddy who is an ORI dealer. I am sure he would get me a good deal on them and I know he uses them a lot in his buggy shop... but they also use coilovers a lot too.

Planning on moving the axle forward at least a couple inches. I would do more but I'm not sure I want to jump into hydro steering right away and the steering box location may cause issues. I guess I could move it though or run a different box. I am kinda worried about the driveshaft and crossmember having clearance issues if I go too far forward but maybe it won't be a big deal. The differential may end up under the frame rail anyway, I am anticipating that happening based on where it is located on my narrowed axle.

Are you driving on the street at all? Full hydro has been very nice, even compared to the hydro assist I had before

On the EB 44 I had in the RRORC explorer the arm was wristed to get around those bushing issues. It worked well, but does feel a bit trashy when you're pinning and unpinning the suspension too .
 
Are you driving on the street at all? Full hydro has been very nice, even compared to the hydro assist I had before

It will probably be trailered most of the time but I am sure it will see the highway occasionally. Eventually I am sure it will have full hydro, at the moment I think that might be a bit much to bite off. I want to run it with mechanical steering for a while and get the bugs worked out.

I forgot about the wristed housings. That probably would help keep the bushings alive... I think I'd only consider that if I had no other choice but to use a 78/79 axle. The 77 and older D44 is just a blank canvas
 

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