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Ref: Tech Library and the 4.0 V6


tpelle

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Guys, I think there are some errors (or maybe I'm confused about the way it's worded or something) in the description of the 4.0 V6 engine.

In the Tech Library it leaves the impression that the 4.0 V6 is a development of the 3.8/3.9 V6. This is NOT the case.

The 3.8/3.9 V6 is known as the Essex V6, so called because it was built at the Essex Engine Plant in Windsor Ontario Canada, and it's main distinguishing feature is that it's a 90-degree V6 - that is, the angle between the two cylinder banks is 90-degrees. This permits a lower (but wider) engine, and was developed because Ford wanted a low V6 motor for use in vans and in cars where a low hood line was a priority.

(By the way, a 90-degree V6 engine is not an ideal geometry. Conventional engine design wisdom is that the angle between the cylinder banks multiplied by the number of cylinders should be an even multiple of 360. 90 * 6 = 540. 540 / 360 = 1.5 which is not an even multiple, obviously. However, for an 8 cylinder engine, 90-degrees works out fine, as 8 * 9 = 720, and 720 / 360 = 2 which is an even multiple. It has to do with even spacing of the power pulses, and making a smooth-running engine without balance shafts or other expensive and inefficient methods.)

The 4.0 OHV and the SOHC engines are a development of the original German-made Cologne V6, which is so called because it's made in Cologne, Germany. It is a 60-degree V6, and is totally not related to the "American" Essex V6. It was originally an OHV engine, with the single cam shaft conventionally placed in the valley between the cylinder banks, which operated the valves through push rods and rocker arms. It was actually derived from the earlier "Taunus" V4, which included a balance shaft (And which was used, by the way, in the original 1962 Ford Mustang Concept Car: http://www.youtube.com/watch?v=g_7PforFj6A ). By adding two more cylinders, and making it a V6, they were not only able to make a more powerful engine, but they could eliminate the balance shaft as well.

Over the years the engine has been bored and stroked from the original 2.6 liters (the smallest version I've personally seen, but there may have been others) through 3.0 liters up to the present 4.0 liters.

In 1997 Ford converted the OHV engine to a Single Overhead Cam configuration by the simple expedient of designing new SOHC cylinder heads, and replacing the original camshaft with a jack-shaft, driven off of the crank just like the original OHV camshaft was, but incorporating two additional sprockets, one on the front of the jackshaft to drive the cam in the left head, and other on the rear of the jackshaft to drive the cam in the right head. By doing so they were able to yield, through better porting, an increase of at least 50 HP !

This is the engine that lives under the hood of my 2011 Ranger, but I think that's the last gasp of the Cologne V6. (By the way, the Origin Sticker on the left window of my new Ranger stated "Engine - Germany".) Rest in peace, and rest assured you will be missed.

Just setting the record straight here as I understand it. If someone wants to correct anything I've written, please feel free to reply.
 
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Guys, I think there are some errors (or maybe I'm confused about the way it's worded or something) in the description of the 4.0 V6 engine.

In the Tech Library it leaves the impression that the 4.0 V6 is a development of the 3.8/3.9 V6. This is NOT the case.

The 3.8/3.9 V6 is known as the Essex V6, so called because it was built at the Essex Engine Plant in Windsor Ontario Canada, and it's main distinguishing feature is that it's a 90-degree V6 - that is, the angle between the two cylinder banks is 90-degrees. This permits a lower (but wider) engine, and was developed because Ford wanted a low V6 motor for use in vans and in cars where a low hood line was a priority.

(By the way, a 90-degree V6 engine is not an ideal geometry. Conventional engine design wisdom is that the angle between the cylinder banks multiplied by the number of cylinders should be an even multiple of 360. 90 * 6 = 540. 540 / 360 = 1.5 which is not an even multiple, obviously. However, for an 8 cylinder engine, 90-degrees works out fine, as 8 * 9 = 720, and 720 / 360 = 2 which is an even multiple. It has to do with even spacing of the power pulses, and making a smooth-running engine without balance shafts or other expensive and inefficient methods.)

The 4.0 OHV and the SOHC engines are a development of the original German-made Cologne V6, which is so called because it's made in Cologne, Germany. It is a 60-degree V6, and is totally not related to the "American" Essex V6. It was originally an OHV engine, with the single cam shaft conventionally placed in the valley between the cylinder banks, which operated the valves through push rods and rocker arms. It was actually derived from the earlier "Taunus" V4, which included a balance shaft (And which was used, by the way, in the original 1962 Ford Mustang Concept Car: http://www.youtube.com/watch?v=g_7PforFj6A ). By adding two more cylinders, and making it a V6, they were not only able to make a more powerful engine, but they could eliminate the balance shaft as well.

Over the years the engine has been bored and stroked from the original 2.6 liters (the smallest version I've personally seen, but there may have been others) through 3.0 liters up to the present 4.0 liters.

In 1997 Ford converted the OHV engine to a Single Overhead Cam configuration by the simple expedient of designing new SOHC cylinder heads, and replacing the original camshaft with a jack-shaft, driven off of the crank just like the original OHV camshaft was, but incorporating two additional sprockets, one on the front of the jackshaft to drive the cam in the left head, and other on the rear of the jackshaft to drive the cam in the right head. By doing so they were able to yield, through better porting, an increase of at least 50 HP !

This is the engine that lives under the hood of my 2011 Ranger, but I think that's the last gasp of the Cologne V6. (By the way, the Origin Sticker on the left window of my new Ranger stated "Engine - Germany".) Rest in peace, and rest assured you will be missed.

Just setting the record straight here as I understand it. If someone wants to correct anything I've written, please feel free to reply.


Right from a website? I read this some time ago. Back in 2006......

http://www.v6power.net/vb/archive/index.php/t-22017.html
 
reread it dude here is the progression of the "cologne engine" per the tech library


The 4.0L OHV (Over Head Valve) V-6 engine found its way in to the Ford Ranger in 1990 and ultimately replaced the 2.9L V-6. This evolutionary redesign of the American 2.9L solved many of the reliability issues that plagued its predecessor. A beefier cylinder head design eliminated the 2.9L's common failure of cracked heads. Hydraulic roller lifters replaced the simple hydraulic lifters used in the 2.9L, which were sometimes overly sensitive to oil contamination, often requiring the lifters to be replaced prematurely. However, one major design fault was not completely eliminated: Valve rockers and upper pushrod tips still received poor oil supply, resulting in eventual wear to these areas, and consequential valvetrain noise as a result of the increased clearance. Required replacement of these parts is common in older engines.
The 4.0L OHV engine was produced until 2000 and was used in the Ford Explorer and Ranger. Output was 160hp and 225 ft·lbf. Though there is some variation, typically 155hp is quoted as horsepower for 1990-1992 applications.
In 1998 the 4.0L SOHC (Single Over Head Cam) engine replaced the 4.0L OHV engine producing 207hp.
SOHC & OHV Engine Differences:
The difference between a SOHC 4.0L and OHV 4.0L is that in a SOHC engine there is a camshaft sitting on the top of each cylinder head with the valves running directly off the camshaft. It doesn't rely on push rods, rocker arms, or lifters. The SOHC engine uses a jackshaft in place of a camshaft to drive a timing chain to each cylinder head. Three timing chains are used, one from the crank to the jackshaft, one in the front of the engine to drive the cam for the left bank, and one on the back of the engine to drive the cam for the right bank.
The OHV engine has the cam mounted above the crank. The cam and crank are joined in time by a timing chain. Lifters ride on the cam and push rods that extend to rocker arms in the heads which push the valves.
http://www.therangerstation.com/tech_library/4_0_Page.html
 
reread it dude here is the progression of the "cologne engine" per the tech library


http://www.therangerstation.com/tech_library/4_0_Page.html

I was referring to the statement right up front about it being an "evolutionary redesign of the American 2.9L". Had they said it was a redesign, or even a further development, of the German V6 I would have wholeheartedly agreed.

I had one of the OHV engines in a '76 Mercury Capri, which was a German-made front-engine, rear-wheel drive sort of mini-mustang.

I also currently have a 2004 Mustang with the Essex 3.9, which is the 90-degree V6, and which is the "American" V6, even though it actually was made in Canada. It is significantly different from the 4.0 Liter Cologne engine in my Ranger.

That's the point I was trying to make.
 
It almost appears to me that you are confusing the 2.9 and 3.9 motors.

The 2.9, which came in the Ranger/BII IS a Cologne engine. The 3.9 is and Essex engine.
 
I think they were trying to differentiate between the European 2.9 and the American 2.9, yes they were both built in Europe but the ones slated for the US were quite a bit different. Some of them have snuck over here of the years too.

http://en.wikipedia.org/wiki/Ford_Cologne_V6_engine#2.9
 
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The V4 Cardinal (IIRC) was the first 4 stroke SAAB engine .I bought my '94 without knowing any of its history or heritage. So I found this thread very interesting. Pretty cool. German engine, Japanese tranny, made in MN . I bought mine with a worn out clutch. I gently drove it home. The radio is missing its face plate, so no distractions . I liked the truck from the start, it reminds me of the various 1/2 ton pickups I had. when I was a kid. I intend to leave it beat up , but keep the mechanicals going best as I can. Simplicity and reliability of OHV , 160 hp. An OHC head and chain will add 50 HP? Is it a bolt on to the OHV block? 3 timing chains sounds a bit busy though. Are there reliability issues?
 
An OHC head and chain will add 50 HP? Is it a bolt on to the OHV block? 3 timing chains sounds a bit busy though. Are there reliability issues?

No, they are quite a bit different. Some do have tensioner problems, I wouldn't fuss too hard for one.
 
*grabs popcorn* anyone want any? :D
 

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