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Multiple Blown Front Dana 28 Shafts


036speed

02/2013 OTOTM Winner
V8 Engine Swap
OTOTM Winner
Solid Axle Swap
Joined
Jul 10, 2008
Messages
1,439
Age
39
City
Akron Ohio
Vehicle Year
90
Engine
Transmission
Manual
Total Lift
6"
Tire Size
44
I plow with my 1990 ranger on 33s with 4.56s and D28/7.5 combo. Everytime i get on it semi-hard i blow my drivers side front shaft. I have broken 4 of them in the last 4 months, which is when i did the gear swap. So now i have more torque going to that wheel and it obviously just cant handle it. Does anyone know of a fix for this?? I tack welded the Ujoint caps on the last 2 shafts. I have tried many different kinds of u-joints too

Therefore i am interested in a Fix or a Dana 35 TTB. I live in Northeast Ohio if anyone has a axle that i could buy off of them close. i have seen a few in the classifides section but i never get PMs back. 4.56 gear would be nice but if not i can regear it. Thanks for any help

Shaft #4
Stuck023.jpg


Right before shaft 4 blew
Stuck017.jpg


Shaft 1
axleshaft013.jpg


Stuck..
Stuck040.jpg

Stuck050.jpg
 
I'd go with a D35 like you mentioned. The largest tire recommended to run on the D28 is generally a 31, and some people manage to break stuff with stock tires.

Swapping in a D35 will be by far the easiest and likely the cheapest too.
 
I think that is the road i am going to go down. Its not worth the time and money in this D28.

Know anyone selling a 35?
 
I broke a D28 shaft once. Was the last one before I installed a D35. I was on 31" tires at the time.

Don't bother trying to mod a D28.
 
yeah.... did yours break like mine are?
 
if i were you i'd just go find an explorer and get a d35 put in some 760x's and tack them in. you should be golden then. if you think your HARDCORE you can put a d44 ttb in it and go full width. trying to solve a d28's problems is like pissing into the wind if you get my drit
 
Anything over 31s is too big for the D28. A rear locker helps a lot in keeping the D28 alive, it makes the rear axle do most of the work, never managed to break mine with a locked rear on 31s with 4.10s.
 
I think that is the road i am going to go down. Its not worth the time and money in this D28.

Know anyone selling a 35?

When I decided I was going bigger than 31s I decided wasn't going to put a penny into the D28. I found a truck that was crushed by a tree and the owner helped me pull the axle for $50. I'm surprised you re-geared the D28, but you may be able to sell those to somebody...:dunno:
 
i got a d35 out a 93 exploder today. thanks for the input!
 

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