Well shoot. Managed to screw up the studs for the safety cable, twice. The first one (larger 5/8 thread) I completely forgot about the stud holes on the axle flange, I would have had to drill out the holes to fit it plus I cut it a hair too short to be safely useable with it. Then after I pulled my head out of my rear and made the bottom, it occured to me that an XJ wheel stud is 1/2-20..... I used 1/2-13......
-_-
Oh well. At least I got to play around with a design a little, and find the right settings for melting these together.
I'm going to make another one like the bottom one, only with a 1/2-20 bolt instead. Actually, I may just cut the end off from that one, drill it back out, and insert some new rod.
The top one is a 5/8 bolt with a decent size shoulder (don't remember the particulars) with a wing nut threaded on (then welded), and a hole drilled out in the shoulder for the cable. I also tacked a washer to the wing nut to see if it would help on the back side, it's not needed. I had planned to use an acorn nut, but I didn't really like the look of it on there.
The bottom one is another 5/8 wing nut drilled out to allow the head of a dog cap screw (1/2-13, stupidly) to fit in. I am using the smaller screw both to fit through the axle flange and to allow me to use a standard lug nut. I drilled out the wing nut then welded it on both sides. I turned it up so as to get the maximum penetration on the top side, since I would be drilling it back out for the 3/4 rod. I almost thought I had ruined it from all the discoloration but luckly I didn't make the metal brittle, cleaned up nicely.
I also need to find some sort of a spring-clip to snap over my hitch on the other end. I think they're called carabiners right? I need one of those, just heavy duty.