I needed 6.3 pushrods to get what I needed with stock gt40’s, stock rockers, & comp xe258. I had some shims on deck but didn’t need them. If you need longer pushrods, just buy longer pushrods.
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You still didn't say how you are going to adjust the valves if you need to on the Ford heads. Order shorter or longer pushrods?
I’d sell the gt40’s & put that money towards aluminum heads. This is coming from a guy with gt40’s on his truck in the garage. If you have 2 sets to sell you should have at least $500 in heads. Run the gt40 intake, get the lower ported if you can swing it. If not run it as is & port it later if you want. It looks like the afr enforcers flow more out of the box than ported gt40’s & you lose 50lbs off the front end. I’ve seen several sets of twisted wedge heads on marketplace in the $12-1400 around here as well. So you’d probably be happy with the 40’s but you’ll probably end up wishing you’d have gone bigger. You’ll need springs & pushrods anyway. So if you get them ported you’ll end up close to the $1000 mark I bet.
Yeah,I could give a long explination of why that isn't going to work. I did, but didn't like what I typed. So, instead I'll give this shorter long explination.
1) Not selling the GT40s. I have to complete 5.0L Explorer drivetrains known to be in good running condition. Only one known good EFI system though. I stripped the other harness down to bare essentials and never got around to testing it. Even if I purchase a set of aftermarket heads for this project I'll be keeping the other engine complete and the spare set of heads around. Might want the other complete engine for a spare or for another project (like the one it was originally bought for).
2) I don't trust marketplace for things like that. I and people I know have been bitten too many times by "good" parts on the various sites. I'll use it for things that I can easily check and varify are good. Used aftermarket heads are not one of those things and I don;t have a problem admitting it. I'd rather spend the extra $500 to buy new than risk buying damage I can't see.
3) I'll likely have to buy springs and pushrods for any combination I end up with, so that money is a wash. Price comparison should be straight up price of reworking and porting GT40s I own vs NIB Aftermarket Aluminum.
4) Weight isn't really an issue. It's going to be a AWD/4WD truck. The different weight of the heads is going to be lost in the additional drivetrain components and larger wheels and tires (than normal for a performance V8 Ranger). Besides, this isn't likely to see track time and I'm not looking to shave 10ths of a second (or even full seconds) off track times. Actually shaving seconds is more likely to be a goal for the spare motor in a potential future project.
its pretty simple. any stock ford head.....even gt 40 heads.... are garbage if you want to make modern power. if your good with capping out at 330 hp then for sure run the irons.
if you have to take the expense to lift the heads on a stock explorer engine...then considering real heads should be priority.
for sure....especially the early on chineesium....shitty aluminum heads can be catastrophic..... but today...they are much better.
odds.....odds are you will be 50 hp ahead with shitty box stock aluminum heads on an otherwise stock explorer engine. built to 400 hp goals...you will be able to pull it off much easier....and cheaper.....and easily exceed that.
if you are running a carb application it is a no brainer to run the speed master heads. they were in the 1100 range last i looked.
i would use at least the trickflow,afr or edelbrock heads if i were building an engine with eye on longevity.
in the junkyard budget world....
since going with no less then 400hp has been the bar from about 2004 or so...i just got right away from the windsor.
since about 2014 or so its been 600hp....i am talking daily driver machines here....
and here the last few years 4 digit horsepower is the new 500....and 500 is all a 302 can handle anyway.....
but...i can say this....these flotek heads have my attention. i can build 450 plus reliable hp with a version of them and on a semi- junkyard budget.
i suspect edelbrock will be able to get close to this....but so far since they shitcanned California it has not happened...
i love the packaging capacity of the 302....and have an application for one if the numbers roll right. and these heads are the key.
i would run them.
It sounds like you have your mind made up on the gt40’s so run them. I’m running them too. They aren’t that good however & in the future I’ll be replacing them. I’ve had good luck buying off marketplace but I understand just buying new. That’s why I suggested the enforcers. You get the china castings but put together with afr specs.
Do you have a set of headers? The factory maifolds are the biggest choke point. They handicap everything else.