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Disappointment with Moser Engineering.


JES

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May 1, 2009
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Hello folks, I hate for my first post here to be this negative, but I think that I can better serve the range community by telling this disappointment Moser Engineering.

My Dad drives a 2001 Ranger 4.0l 2wd pickup, It has over 70,000 miles on it now.
Recently the 8.8 in the rear has begun to make noise at wheel speeds (it howls at road speed).
the left side axle looked like this

The right side axle looked like this, note you could feel the edges of that wear groove with a fingernail.

Since I have had several more recent mustangs I'm familiar with the 8.8's chewing up their axles as well as their bearings.
I've replaced them before and assured my Dad that we could handle his truck's axle.

I convinced him that is was for the best to just get the axles now and to order them from Moser. I have had them in three Mustangs without issues, so I convinced him that was the way to go.

I went to their website and the just list item number for Ford truck 8.8 axles, so it seemed pretty obvious that I needed to call to place the correct order

First call ended with no order, since I found out that they had no idea what bearing size, length, stud or anything else that the 8.8 in Dad's truck used. The rep did not seem all that familiar with ford axles and said his database did not go past 1994.

So I did some more research and called them back with all the info.
I ordered the axles with their differing lengths (27.25 and 30.25), the bearing size with timken model numbers, a 2.80 hub and 1/2-20 studs in the factory stock length. I asked the rep if I needed anymore measurements and he assured me that he had all the info he needed.

Yesterday they arrive, a day earlier than I was expecting.
Today I go to install them and find out that the rep did not listen when I said the hub was 2.80 and send me axles with a 2.55 hub, so the drum for the brakes is only supported on the studs, not the hub.


hub diameter too small

Then I'm looking at the new axles a little more, wondering how this could be, when I notice that the studs are not a little shorter than the original ones, but, a lot shorter.


Studs are much shorter than the originals



Now with this added concern I call Moser Engineering and get a different rep on the phone. I explain that, I have two issues with the axles. First I explain about the difference in hub diameters and he tells me that is not a problem (Well that was his opinion not mine) and that if I had wanted the larger hub, I should have specified it when I placed order. I replied that I did specify it at the time of order and that I did not receive any fax or email confirming my order.
Then he asks me what else is wrong. I explain that the studs are much shorter than the original ford axles. He asks me how long they are and how am I measuring them. I tell him that I'm measuring the full length of the stud and it is 2 1/4 inches long, which is the same method I used to confirm that the 1 1/2 inch long studs on the invoice were the ones on the axles.
He starts to tell me that there are "only" two lengths of ford studs, 1 1/2 (for drum brakes) and 1 3/4 (for disk rear axles). I say, "Well these are the original ford axles that the truck came from the factory with", dead silence follows. At this point I'm fed up with this guy. So far he has just about called me a liar twice and is doing zero to fix the issues. I wasn't looking for some sort of freebie, I just wanted a pair of axles that fit correctly with long enough studs and to return the ones I had (preferably with out the 15% restocking).
I put my father on the phone to let him try to see if he can get some satisfaction with the rep. I mean its his truck, not mine.
No luck there.
While he was discussing this with the rep, I went to two different part sites and found that they list one size brake drum for the earlier rangers and two different ones for the later ones. I did not even bother to check on wheel studs. I gave my father a print out from one of the sites about the brake drums and he tried to discuss it with the rep, the guy just kept acting like none of it was a problem.

Finally after getting nowhere with the vendor, we install the bearing and axles. They did fit the rear housing without any other issues.
But the drums don't seat solidly on the hubs, and the studs are just plain too short.

Now my father is very upset, he doesn't know what he wants to do. He's debating whether he should replace his good brake drums with earlier ones and try to get adapter rings for his wheels, or if there is some sort of adapter for the drums as well as the wheels. Either way he's pretty mad about it all.

you can see the gap between the hub and the wheel, Also you can see that the stud does not come through the factory lug nut.
Not a great shot, but that silver ring shining inside the lug nut several of the lug nut's threads.the

The stud length wasn't the end of the world for me (I have used dished lug nuts before), until I noticed that the short stud doesn't even engage all the threads of the factory lug nut. That concerned me a lot.
I'm not looking forward to sourcing and replacing ten studs (and probably the drums) for these axles.

I would have thought that with the market the way it is, Moser would want their reps to try to meet their customers halfway when there is a problem like this. Apparently not though.

That is why I doubt that I will use their product again, ever.
And why I thought all of you should know.
 
did you try contacting a manger, go as far up the chain tell the problem is solved, if a rep can solve a problem its time for a manger to step in
 
That's a bummer. I was gonna say its no big deal for you to have to specify measurements. I got alloy shafts from Dutchman and you have to specify EVERYTHING (length, spline count, button width, flange dia., hub dia., bolt circle, stud hole dia., etc). Then you explained the poor customer service. There's no excuse for that. If you specified a certain hub dia and they sent you a different size, I wouldn't accept it. Do you remember the guy you ordered it from? I'd call, give them my invoice number, state that I specified a certain hub diameter, and received a different size. Whether the smaller size is "ok" or not, you didn't order that size.
 
Do you remember the guy you ordered it from? I'd call, give them my invoice number, state that I specified a certain hub diameter, and received a different size. Whether the smaller size is "ok" or not, you didn't order that size.

The rep that I ordered from was not in, and I think the second person I spoke to told my father he was the manager.
As I said, the smaller diameter hub was not okay with me, because;
1) It was not what I orderd.
2) It was not correct.

I would have been satisfied with the result if the guy on the phone had said, "I can put together another pair of axles with the correct diameters and ship them out to you. Send back the wrong ones and I'll see if I can do anything about the restocking."
I would have been willing to figure out how to get by for the week without my Dad having his truck, and it would have been okay.

But instead I got the cold arrogant "That's not a problem" from the person at the company.
I'm sorry, if I'm calling you about a problem and I tell you that there is something wrong with what was ordered, That is not the correct response.
I don't care if you are the manager or not, its not the correct response.

Then to pile on the crap about there only being two sizes for ford studs, was just more BS.

I would not have even considered posting any of this if the rep had not treated me that way. If he had made any reasonable attempt to correct the situation, I would be posting about how well the axles fit and how quiet the truck was again.
The rep, turned a small hitch on the way to a medium sized positive post to a major league negative (stay the Hell away from them) negative.
 
Ever think the "Ford" studs they have are only 2 lengths. Length of the stud can change even Ford does this replacement stud is different. There are about million different wheel studs out there.
 
Ever think the "Ford" studs they have are only 2 lengths. Length of the stud can change even Ford does this replacement stud is different. There are about million different wheel studs out there.

That was my point, I know ford changes stud lengths on a whim, so this guy's "Only two lengths" was BS.
More than just insulting me, that comment was from totally the wrong place.
Even if you think the customer is crazy, you try make sure that you completely understand what they are trying to say/do and then try to help them as much as possible.
An honest, I thought that was the only size that ford used, and is the only size I have, would have been 1000% better than being told I did not know what I was looking at.
 
wow. i would try not to let them get away with this one. but i dont know where to go from here. if you paid full price and they made a mistake then you clearly overpaid and they should reimburse you (which is useless because you want the correct part) or they should send you the correct part immediately and give you plenty of time to send those axles back.
 
I have to ask, why not get the Ford axles in the first place ??

Also, you did change the axle bearings too ??
 
I have to ask, why not get the Ford axles in the first place ??

Also, you did change the axle bearings too ??

First yes I did replace the bearings and seals. I always replace the bearings and seals.

Having had a total of six, fox and later sn95 mustangs, I've replaced plenty of 8.8 ford axles. In one car, I replaced them three times in 125,000 miles (25/68/98,000) and it had one starting to growl again when I sold it.
They all failed the same way, the surface hardening of the axle wears away and then the axle starts pitting and ends up looking like this
picture of pitted/failed bearing surface
So after a couple of times, I got tired of replacing the axles with new ones that I knew were just going to wear out as well, I went looking for a better replacement.

many times I've used Moser before and never had an issue with the parts, the service or the long term results.
In fact I still think that they make some very high quality axles. I'm just very angry about the arrogant, ugly attitude I got when I was calling to sort out the issues.
 
I've seen many stock axles go 150,000+ miles without that happening. Is it possible you have a lubrication issue going on with it? What gear oil are you using?
 
Having had a total of six, fox and later sn95 mustangs, I've replaced plenty of 8.8 ford axles. In one car, I replaced them three times in 125,000 miles (25/68/98,000) and it had one starting to growl again when I sold it.

So after a couple of times, I got tired of replacing the axles with new ones that I knew were just going to wear out as well, I went looking for a better replacement.

Very odd that you'd have replace axles that much. To be honest, I've axles with 250 000 KM's and have to replace them because the axle seals have worn a groove in them yet the bearing surface is OK.
 
My 8.8 had 185K on it when I re geared and rebuilt it, the shafts were fine, the pinion bearings were toast though...
 
I've seen many stock axles go 150,000+ miles without that happening. Is it possible you have a lubrication issue going on with it? What gear oil are you using?
In the first couple of mustangs the axles failed while in with the factory gear oil. The oil has never looked strange, but then again, I don't wait for a complete failure, when the rear suddenly starts to get loud, I start planning on getting into the axles. But even adding in a good synthetic, like redline, castrols synthetics, mobil or even amsoil, has not saved the axles.

It was the same in my Dad's ranger (factory oil to 50,000 and then motorcraft bought at the dealer of all places, NBM). Now it has redline in it.

After the first rounds of changes both my mustangs at the time got Redline gear oil with the LSD additive lube added. They both still failed the oem axles.

I've seen enough mustangs and a few other ford truck/suv's to know that it is not uncommon. I've also heard about folks who never need the axles done.
 
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When i did my 4.56s in my 7.5 i filled the dif to the fill point drove it. The rear started making noises on the freeway a month or to later. So being nervous i checked the dif oil level. It was quite low and the Dif wasnt leaking. That only ment that it was in the axle tubes. Filled it to the full line and its been fine since. I work that little 7.5 hauling towing and playing and the axles are in good shape...
 
That was my point, I know ford changes stud lengths on a whim, so this guy's "Only two lengths" was BS.
More than just insulting me, that comment was from totally the wrong place.
Even if you think the customer is crazy, you try make sure that you completely understand what they are trying to say/do and then try to help them as much as possible.
An honest, I thought that was the only size that ford used, and is the only size I have, would have been 1000% better than being told I did not know what I was looking at.

You mad at now I think I may have missed worded part of it. Should have said Moser only uses 2 lengths. There are more than 2 lengths wheel studs. Yes even Ford changes wheel studs in mid stream.
 

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