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First gen battery trays generally don't age well, this is how I fixed mine.
I started out with this beauty.

I got all that removed and cleaned up.

Then I hit the JY to find something that might work. I knew second gens had the same dinky battery tray but they were riveted in so I looked at fullsizes. Bullnose Fords had the tray made into the inner fender so that was no dice but I did find brick noses (87-91) had a tray that had potential so I snagged one.

This just might work...

Cut off the rear brace and drilled three holes to actually mount it:


Do watch your clearances, I had to grind some on the corner for the tray to clear my alternator (302 with 96-01 Explorer accessories)

And now I can fit a 65 class battery. I had to be careful on the mounting as the clamp ends up at the front and will easily disappear under the radiator support.

I started out with this beauty.

I got all that removed and cleaned up.

Then I hit the JY to find something that might work. I knew second gens had the same dinky battery tray but they were riveted in so I looked at fullsizes. Bullnose Fords had the tray made into the inner fender so that was no dice but I did find brick noses (87-91) had a tray that had potential so I snagged one.

This just might work...

Cut off the rear brace and drilled three holes to actually mount it:


Do watch your clearances, I had to grind some on the corner for the tray to clear my alternator (302 with 96-01 Explorer accessories)

And now I can fit a 65 class battery. I had to be careful on the mounting as the clamp ends up at the front and will easily disappear under the radiator support.
