Alright! FINALLY time for an update here. Holy cow I have been way too busy to spend some time to post it up on here.
So heres what I got done to the truck. Im trying to keep as much of the original metal as I can..but this is deff increasing the labour time on this truck. My father inlaw let me put the truck in his workshop attached to the barn so I can restore this thing properly without it rusting any further.
When I removed the carpet and the sound dedening material off the floor there was shiny newish steel underneath it all. I left the truck and came back a week later and the floor in those areas was covered in surface rust..... thats when I said "this thing needs to be in a dry place"
So the GT is now in a dry shop. Fenders, doors, front end, and complete interior minus the steering column, pedals and headliner were pulled.
Now we are cooking with fire
Had a few puffs, turn the radio on, closed the shop door and went to work.
Off came the drivers door to start working on the door jamb. Its wet with Penetrating fluid to keep the dust level down as I grind.
I started grinding away the rust to see how much good metal was still remaining...realized how much was actually bad so I marked where I wanted to cut it.
AH! to my amazement....more rust!
This loose piece of square metal is actually "glued" ontop of the rocker panel inside the jamb on an angle to help direct the water through the drain just passed that piece of steel....im sure it held the water better than it drained it. Out it came. I cleaned as much of the rust away as I possibly could and primed it up.
here you can actually see the water drains. The inside of this area still needs to be sealed.
Heres the new piece of steel cut out. and then later trimmed to fit better
Holding it in place to see how well it will fit
Had a few more puffs and started to tack weld it in place.
Finished tacking the whole thing in. then circled my pin holes left over after grinding to weld the holes shut, then grinded it off some more and threw a coat of primer over it to protect it for now.
The inside of the door jamb was in no better shape. The area near the rubber plug was pretty well rotten on the bottom. More grinding, cutting and cutting small pieces to shape the metal as best as I can to the original shape.
The passenger side is in good shape so I used that side for my templates and then just flipped them to cut out new steel and shape it the best I could.
Thats what I ended up with after I ran out of wire

. It doesnt look pretty b ut the dimensions are pretty close to the original. It still has to be completely welded, then filled and shaped. Also the hole will be cut out for the rubber plug to go back in.
Im using very limited tools LOL its sad really. Also im completely new to making new body pieces and trying to shape them and piece them together. Its a fun learning curve.
I did a small patch on the floor as well close to where the seat bolts in. This too will be grinded and properly sealed.
And heres the next task.........ew
Thats all for now guys. Hope some of you are still following this build. I thought long and hard on a paint job and I think Im dead set on what I want it to look like.
Still trying to decide what to do for a power plant afterwards. 2.9 with a good tune up but im sure I would want it to be quicker eventually. 4.0 swap with some bolt ons or a 5.0 swap. 2.9 with a remote turbo or a small shot of nitrous, no more than a 50 shot. I really cant decide what route to go lol
What do you guys think?
Matt