I know this is a slightly older post, but if someone is still watching this, I could definitely use a little help with my Motorcraft 2150 carb.
It was leaking like crazy, so I just rebuilt it (stopped all the leaks) but am really having a tough time getting it perfectly dialed in. My biggest problems are a lot of hesitation when it's cold (really have to have give it a ton of gas from a dead stop for the first few miles until it's totally warm), and it idles incredibly rough when cold. Second, the "DC Idle Speed Control Servo" does not seem to be working properly. I mean, it goes in and out and stuff, but I had to adjust the idle screw at the back of the throttle lever to keep it running, and now the servo doesn't even touch the lever most of the time.
I also wondered about the accelerator pump causing some of the problems with hesitation. When I rebuilt it, I wasn't sure which spring setup to use, so I just reproduced what I took out of it, but then I thought the instructions in the kit were telling me otherwise. Basically, I have a spring, the diaphragm, another spring c-clipped into place on the shaft on the front side of the diaphragm, then the cap and cover. This double spring set-up seemed weird to me, but it's what I pulled out of the carb when I took it apart. The thing that concerned me was that the instructions with the carb kit just showed spring-diaphragm-shaft-cap and cover, then there was a picture to the side with the second c-clipped spring with the caption "for automatic overdrive transmission only." I'm running the 5 spd, so should I have removed that second spring? Is this causing too much resistance and hurting the throttle response?
I definitely don't have the money for a duraspark conversion or anything like that...pretty much just trying to keep the thing alive for the next couple years while the wife and I clean up some debt and stuff. Any input would be GREATLY appreciated.
Thanks guys!